Tag Archives: oxygen air compressor

China Standard CHINAMFG UK Brand High Pressure Oxygen Industrial 11kw 15kw 20HP 20 Bar 4 in 1 Screw Air Compressor Air-Compressors for Laser Cutting with Hot selling

Product Description

Geso UK brand all in 1 screw air compressor
 

Product Description

Product Parameters

 

 

 

Certifications

Packaging & Shipping

Company Profile

Geso is a global aerodynamic systems group of companies, wholly owned by BAE CHINAMFG SYSTEMS, headquartered in London, United Kingdom, and a leader in the European gases sector.
BAE Systems, the parent company of CHINAMFG Group, was founded in 1871 and is committed to the research and development and production of industrial gases. In 2002, BAE Systems set up a representative office in China, importing products from the United Kingdom to China and deploying after-sales service offices in China, and in 2018 BAE Systems established a wholly-owned company “ZheJiang Geso systems Industrial PLC and invested 11 million U.S. dollars to build an intelligent manufacturing center; dedicated to research and development, production and market development. Our products include energy-saving screw air compressors, nitrogen/oxygen generators, dry oil-free air compressors, water-lubricated oil-free air compressors, mobile air compressors, process gas compressors, medium and high-pressure screw air compressors, centrifugal air compressors, etc., which are widely utilized in various production and industrial fields, and we have set up the “ZheJiang Geso systems Industrial PLC”, “ZheJiang Geso Equipment Co.,Ltd.”, “ZheJiang Geso Energy Equipment Co.,Ltd.” 3 companies, more than 30 branches and offices throughout the country, more than 200 distributors, for all walks of life to provide high-quality intelligent energy-saving air compressor system solutions.
Geso Group inherits the advanced technology and production management mode of British BAE Systems, combined with the Chinese market demand, in order to ensure the production safety of the user, strictly follow the Group’s product development process, each new product after 40 test items and 3000 hours of durability testing, to protect the quality of the product from the source; CHINAMFG compressor adopts the high quality screw compression element developed by BAE Systems, The material is used in the construction of large ships and nuclear submarines, which ensures the service life of the air compressor. The structure of the air compressor has been developed by the design team of BAE Group headquarters, which ensures the product quality and energy-saving effect. IE5 energy-saving motors, ABB electronic control system, and three-stage frequency conversion energy-saving system are selected to reduce energy consumption and carbon dioxide emissions, which saves costs for customers and realizes small investment and big power. Meanwhile, by optimizing the design and reducing the screw compression element’s speed, our air compressors have excellent silent performance. Independent research and development of intelligent Internet of Things (IoT) technology realizes the automatic and precise supply of air compressor and nitrogen generator equipment with the actual demand amount of the user to meet the automation experience of unattended, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking and evaluation feedback. Convenient interconnected management with air compressors is realized through computers, cell phones and iPads. In addition, the reasonable construction and excellent workmanship of Geso reduces unnecessary maintenance work in normal times, making maintenance more convenient and efficient.
Through years of high-speed development, Geso Group has service outlets in more than 2 hundred cities across the country, 24-hour service hotline response and Internet warranty service. Thirteen direct spare parts warehouses to provide customers with repair services in a more rapid and timely manner.
After-sales service is not only limited to the product itself, but also includes a series of complete systematic services such as compressed air system testing and optimization, intelligent air supply control for air compressors, waste heat recovery, variable frequency piping, piping, cables, and construction turnkey projects. The service engineers not only undergo strict training and assessment, but also equipped with professional testing and maintenance tools to provide customers with quality service experience and escort production.
We are committed to a lifetime free of labor charges to reduce the user’s cost of use and avoid the phenomenon of indiscriminate charges. Based on our service concept to provide customers with free training services, regular testing of the user’s energy efficiency report data and develop energy-saving programs to ensure user satisfaction and energy-saving effect. For 3 consecutive years, we have been selected as 1 of the top 10 brands by third-party organizations such as China Brand Network.
As a global aerodynamic systems group of companies, we carry the mission of innovation, quality and service. Whether it is energy saving and environmental protection, quiet performance or intelligent, always adhere to the praise of the customer experience as the center of the hard workers, Geso, to create a global CHINAMFG brand of fluid machinery, and continue to become a high-end energy-saving products industry leader.
Timeline of Geso history

BAE MARCONI ELETRONIC SYSTEMS was founded in 1871 in London, England. In the same year, we developed and produced the first reciprocating compressor and devoted ourselves to the development and production of industrial gases.
In 1910, the company’s main business expanded to multiple areas: air compressors, nitrogen/oxygen air separation equipment, integrated electronic products, the company’s core product development of single-cylinder reciprocating air compressor technology and mass production.
In 1999, the company was founded as “BAE CHINAMFG SYSTEMS LTD” and developed the first twin-screw air compressor and established the brand “GESO SYSTEMS”.
In 2000, the company developed and produced the first dry-type oil-free screw machine into the market, and it is widely used in the European medical, food and electronic industries.
In 2002, BAE Group set up a representative office in China, products from the United Kingdom after the production of original imported equipment for the Chinese market expansion, and successfully entered the Chinese aerospace and high-precision machining field market.
In 2006, a total of 26 after-sales service operation outlets were built in each provincial capital city in China, fully deploying the after-sales service system to quickly respond to and safeguard users’ experience and production safety.
In 2016, a warehousing and logistics center was established in ZheJiang , China, to ensure the timely supply of complete machines and spare parts for the Chinese market.
In 2018, the British BAE Group registered in China to establish “ZheJiang Geso systems Industrial PLC” and set up a compressor assembly and production plant in ZheJiang , China at the same time, with a registered capital of 11 million U.S. dollars.
In 2571, ZheJiang Geso systems Industrial PLC. invested and established “ZheJiang Geso Equipment Co., Ltd.” and set up a nitrogen/oxygen air separation equipment sales company in HangZhou, and in the same year, set up the second phase of the project of 300 sets of nitrogen/oxygen equipments in ZheJiang factory. The R&D and production of nitrogen/oxygen control equipment was added.
In 2571, we invested in the establishment of “ZheJiang Geso Energy Equipment Co., Ltd.” and registered some of the former offices in provincial capitals as branches to complete the separation of production and sales, and to realize the high efficiency and convenience of national market development and service.
 

Our Advantages

Core components: the screw compression element adopts the British R & D BAES series screw compression element , the material is used in the United Kingdom in the construction of aircraft carriers, nuclear submarine construction , fine material to ensure that the service life of the air compressor, decades still as new; high-quality S K F bearings life as high as 100,000 (100 thousand) hours; the use of imported ASCO valves and CHINAMFG solenoid valves ABB electrical components, to ensure that the system is safe and stable operation for long periods of time.
Science and technology research and development: the structure of the air compressor is developed by the design team at the headquarters of BAE Group in the UK, so that the quality and energy saving of the air compressor is satisfactory to the users. The R&D personnel of the British headquarters total 220 people, dedicated to energy-saving system research and development funds of 1.5 million U.S. dollars per year, to ensure that the equipment of energy-saving products of superiority; air separation equipment selection of the German CHINAMFG controller and touch screen, flow, purity, pressure and dew point intuitively presented in the touch screen, the process and the action screen vivid image, at a glance, leaving the DCS remote ports, the data can be transmitted to a centralized control room and cell phone terminal. The data can be transmitted to the central control room and mobile phone;
Energy saving and environmental protection: IE5 energy-saving motors, ABB electronic control system, three-level frequency conversion (motor, fan, oil pump) energy-saving system, in the selection of materials and process design, the selection of special stainless steel management connection, the design of which ensures that the internal leakage of air compressor air volume ≤ 0.571m³/min, the use of imported fibers oil and gas separation technology and oil and gas barrel precision design, the reasonable location of the pipeline with the air compressor The internal pressure difference ≤ 0.003MPa, thus reducing energy consumption, reducing carbon dioxide emissions, reducing the use of cost, small investment, big power;
Strong silent performance: through the optimization of air compressor design and air compression element performance enhancement, reduce the air compression element speed, not only to extend the service life of the air compressor, and at the same time significantly reduce the noise generated by the equipment, CHINAMFG polyester fiber polymer material developed from the sound insulation cotton and customized rubber shock absorbers, the silent equipment to bring the protection of the equipment, equipment operators and production personnel to bring the health and safety of the guarantee;
High degree of automation: The company has independently developed intelligent Internet of Things technology combined with air compressor and nitrogen generator equipment, which collects data to the cloud data processor through 2G/4G/NB-loTLoRa/Ethernet, automatically matches the accurate supply of gas with the user’s actual demand, and realizes the automation experience of unmanned, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking, and evaluation feedback. It realizes unattended remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless connection, evaluation and feedback.
Convenient maintenance: reasonable construction, fine workmanship, reduce the usual unnecessary maintenance, cleaning and maintenance is more convenient, in the special design process, so that the efficiency of the maintenance staff to improve, to protect the user to use the timeliness;
One-stop service: complete product range, one-stop service for air system and gas engineering.
Qualification and certification: Geso has obtained ISO14001 environmental management system, ISO45001 health management system and ISO9001 quality management system certification, certificate 0 oil-free certification, CE EU certification, air compressor energy-efficiency certification, 3A integrity system certification and other certificates from authoritative certification organizations, which can fully guarantee the safety of users, and has been highly recognized by the market and users. We are highly recognized by the market and users.

Product Manufacturing and Acceptance Standards
The design, manufacture, installation and acceptance of screw air compressor are all based on the relevant Chinese national standards (GB) and in accordance with the requirements of the following relevant standards, norms and regulations (but not limited to), with full consideration of the impact of local environmental conditions and conditions of use.

No. Standard Item
1 GB150-1998 Steel Pressure Vessels
2 GB151-1998 Steel Shell and Tube Heat Exchangers   
3 JB/T4709  Steel Pressure Vessel Welding Regulations     
4 GB/T13278 Technical conditions for general screw air compressors
5 GBJ78 Noise hygiene standards for industrial enterprises  
6 GB3853 Test Methods for Pneumatic Compressor Performance for General Use
7 GB4980 Determination of sound power level of volumetric compressor noise – Engineering method   
8 JB8-82  Product Labeling   
9 ASME-PTC-9-1970
(American Society of Mechanical Engineers standards)
Air compressor performance test standards
10 VDI-2056 (Standard of the Association of German Engineers) Operating Vibration Test Standards
11 ISO-2151 (International Organization for Standardization standard) Operating Noise Test Standards
12 GBJ29-90 Compressed air station design specification
13 GB3323-87 Radiographic and quality analysis of steel melting welded joints
14 GB4720 Electrical Control Equipment Part I Low Voltage Electrical Control Equipment  
15 JB4127 Mechanical Seal Technical Condition 3 Main Technical Data

 

After Sales Service

1 Technical services: regardless of pre-sale, sale, after-sale, as long as the user side demand equipment technical help and consulting, the company will be accurate within 24 hours to provide relevant technical information free of charge.
2 After the successful on-site start-up and commissioning acceptance, our after-sales engineers are responsible for the user’s operators to carry out routine and emergency operation training.
3 Under normal operation, maintenance and repair of the equipment, the whole unit is guaranteed for 1 year, and the air compression element is guaranteed for 5 years. During the warranty period, the non-wearable parts in the unit, damage or failure under normal use, are gratuitous compensation, free of charge replacement.
4 Regardless of the warranty period inside and outside, my company will be on schedule to the factory inspection of gas purity, flow, pressure, voltage, current, screws tightness, etc. are to do a comprehensive test in a timely manner to understand the dynamics of the unit’s operation, such as receiving the notification of the user’s equipment failure, on-call.
5 In normal operation, my company will be monthly, quarterly and regularly arranged for the user to telephone or after-sales engineers to the scene to do the equipment operation visit work, timely understanding of the unit operation dynamics, received the user equipment failure notification, the office to immediately give a telephone reply, within 1 hour to the scene to deal with. Office in the field can not deal with the situation, the ZheJiang head office will be sent directly to the scene within 24 hours to deal with after-sales engineers. In order to ensure the long-term stability of the equipment work.
6 Spare parts service: In case of damage to tubing parts, Geso will solve the problem first, then determine the responsibility, and then talk about the price, and then replace the parts after the problem is solved.
7 Free labor fee, Geso company lifetime free labor fee, reduce the user cost of use, to avoid the phenomenon of indiscriminate charging.
8 Service quality assurance: the company’s after-sales service personnel in the headquarters of the Geso after systematic training and strict examination to obtain technical certificates to ensure that each after-sales service personnel’s ability to deal with technology.
9 Service outlets: the company has after-sales service outlets in most areas of China, to ensure that the user’s problems are solved in a short period of time and there is a storage center in the after-sales service outlets to ensure the timely supply of spare parts.
10 Free training service: Geso company through the site operation training to ensure the correct use of the user operator, Geso company will be adjusted for the user personnel, re-training on-site personnel operation, each training are not charged any fees.
11 Energy-saving services: If you buy our product line, our company will regularly test the user energy efficiency report data, energy-saving data distraction and develop programs, timely energy-saving adjustments to the equipment, to protect the user’s energy savings and cost reductions.
 

Customer Cases

No. Customers company name Quantities
1 HangZhou Risen Electromechanical Co.,Ltd. 5 units
2 HangZhou Nuoyi Laser Equipment Co.,Ltd. 3 units
3 ZHangZhoug Luneng Renewable Resources Co.,Ltd. 4 units
4 HangZhou Renliang Medical Machinery Equipment Co.,Ltd. 2 units
5 ZheJiang CHINAMFG Limited Liability Company 6 units
6 HangZhou CHINAMFG Machinery Co.,Ltd. 1 unit
7 HangZhou CHINAMFG Trading Co.,Ltd. 1 unit
8 ZheJiang Veneta Clothing Co.,Ltd. 1 unit
9 ZheJiang CHINAMFG Intelligent Equipment Co.,Ltd. 7 units
10 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  6 units
11 ZheJiang Zhongfa Environmental Protection Co.,Ltd. 6 units
12 ZheJiang CSIC Lingang Shipbuilding Equipment Co.,Ltd. 2 units
13 ZheJiang Wangxin Soybean Products Equipment Co.,Ltd. 2 units
14 ZheJiang Zhi Fu Pharmaceutical Technology Partnership (Limited Partnership) 2 units
15 Hongli Shoe Material 5 units
16 HangZhou HangZhoun Metal Products Co.,Ltd. 6 units
17 ZheJiang CHINAMFG Logistics Machine Co.,Ltd. 3 units
18 ZheJiang Qiangxiong Construction Group Co.,Ltd. 5 units
19 HangZhou CHINAMFG Logistics Machine Co.,Ltd.   4 units
20 Hongzheng Electric Co.,Ltd. 3 units
21 HangZhou Hengjun Technology Co.,Ltd. 3 units
22 ZheJiang Dajing Biological Engineering Co.,Ltd. 5 units
23 HangZhou Yi Ai Electronic Technology Co.,Ltd. 7 units
24 ZheJiang Shengwei Bio-technology Co.,Ltd. 2 units
25 ZheJiang Jiuding New Material Co.,Ltd. 4 units
26 HangZhou Xitu Environmental Protection Technology Co.,Ltd. 2 units
27 ZheJiang Taiqing Mechanical & Electrical Co.,Ltd. 3 units
28 HangZhou Guitai Pipe Industry Co.,Ltd. 6 units
30 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 4 units
31 HangZhou CHINAMFG Thermal Power Co.,Ltd. 1 unit
32 HangZhou Tellier Environmental Protection Group Co.,Ltd. 1 unit
33 ZheJiang CHINAMFG Electric Power Design & Consulting Co.,Ltd. 3 units
34 HangZhou Hongfengde Auto Parts Co.,Ltd. 2 units
35 ZheJiang ZHangZhoug Mining Group Company Limited Danying Coal Mine, Gubao Township, Xiwen County 6 units
36 ZheJiang Zhongmin Da Zheng Surface Engineering Technology Co.,Ltd. 4 units
37 NDT Group YuHangZhou Environmental Protection Equipment Manufacturing Co.,Ltd. 4 units
38 ZheJiang Vimet Decoration Material Technology Co.,Ltd. 3 units
39 Kangyue Biotechnology Co.,Ltd. 2 units
40 HangZhou Kangcai Medical Supplies Co.,Ltd. 5 units
41 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 3 units
42 HangZhou CHINAMFG Packaging Industry Co.,Ltd. 2 units
43 HangZhou Tianlai Environmental Protection Equipment Co.,Ltd.  6 units
44 HangZhou Yongzhengxin Hardware Machinery Factory 3 units
45 HangZhou Industrial Park Shunhao Machinery Factory 2 units
46 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
47 HangZhou Dehai Environmental Protection Technology Development Co.,Ltd. 3 units
48 ZheJiang Maosheng Environment Co.,Ltd. 1 unit
49 Air Force Engineering University Aviation Engineer Officer School 1 unit
50 ZheJiang Tiantuo Equipment Manufacturing Co.,Ltd. 1 unit
51 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
52 HangZhou HangZhou Clothing Co.,Ltd. 2 units
53 HangZhou CHINAMFG Glass Co.,Ltd. 2 units
54 HangZhou City HangZhou Xihu (West Lake) Dis.ent City Development and Management Co.,Ltd. 2 units
55 HangZhou Sunshine CHINAMFG Chemical Engineering Co.,Ltd. 3 units
56 HangZhou CHINAMFG Electric Appliance Manufacturing Co.,Ltd. 4 units
57 HangZhou Xihu (West Lake) Dis. Electric Co.,Ltd. 3 units
58 HangZhou Saida Construction Machinery Co.,Ltd. 2 units
59 HangZhou Tellier Environmental Protection Co.,Ltd. 1 unit
60 ZheJiang Lvjing Environmental Protection Technology Engineering Co.,Ltd. 1 unit
61 China Construction Third Bureau Second Construction Engineering Co.,Ltd. 1 unit
62 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 1 unit
63 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 2 units
64 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 1 unit
65 ZheJiang Renze Technology Co.,Ltd. 1 unit
66 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 1 unit
67 ZheJiang Haibelian Kaihe Roofing Engineering Co.,Ltd.  1 unit
68 ZheJiang Xihu (West Lake) Dis. Technology Co.,Ltd. 2 units
69 HangZhou Huagong CHINAMFG Electronics Co.,Ltd. 1 unit
70 HangZhou Oriental Environmental Engineering Research Institute Co.,Ltd. 2 units
71 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 2 units
72 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 1 unit
73 ZheJiang Prime New Energy Technology Co.,Ltd. 3 units
74 Daiko International Trading (ZheJiang ) Co.,Ltd. 1 unit
75 ZheJiang Qiangxiong Construction Group Co.,Ltd. 3 units
76 HangZhou Kelen Commercial Equipment Co.,Ltd. 2 units
77 ZheJiang Bigo Electromechanical Equipment Co.,Ltd. 2 units
78 ZHangZhoug Qier Electromechanical Technology Co.,Ltd. 4 units
79 HangZhou Xihu (West Lake) Dis.deli Biotechnology Co.,Ltd.  3 units
80 ZheJiang Normal University 1 unit
81 Jumin Biotechnology Co.,Ltd.  3 units
82 HangZhou Sanfengqiao Foodstuffs Co.,Ltd. 3 units
83 HangZhou Jinji Strong Magnetic Co.,Ltd. 1 unit
84 ZheZheJiang di Industrial Co.,Ltd. 1 unit
85 Zhongtian Chaolong Technology Co.,Ltd. 3 units
86 ZheJiang WHangZhou Pharmaceutical Co.,Ltd. 1 unit
87 ZheJiang Hadajiang Liquor Liability Company 1 unit
88 Jacoby Environmental Materials Technology (ZheJiang ) Co.,Ltd. 5 units
89 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  1 unit
90 ZHangZhoug Province Mechanical and Electrical Design and Research Institute Co.,Ltd. 1 unit
91 HangZhou CHangZhou District Hengwei Machinery Trading Co.,Ltd. 1 unit
92 ZheJiang Jiao Tong University 2 units
93 Chang Xihu (West Lake) Dis. (Individual) 2 units
94 HangZhou Xihu (West Lake) Dis.wang Paper Co.,Ltd.  3 units
95 HangZhou CHINAMFG Mould Technology Co.,Ltd.  2 units
96 HangZhou Institute of Technology 1 unit

FAQ 

 

[Q]: Are you a manufacturer or a trade company?
A : We are a factory, and we have our own factory in ZheJiang , we market our own products.

 

 

[Q]: What is your lead time?
A :Usually we will spend about 30 working days to make it.

 

 

[Q]: What is the shipping port?
A :ZheJiang ,HangZhou or HangZhou

 

[Q]: How can I get your quotation?
A : We will provide the quotation according to your request as soon as possible.
Before quotation, We would like to know:
1 you are end user or mid-buyer(agent, distributor,Supporting Enterprise or designing institute etc.)
2 if you are end user, what industry are you in?
3 have you bought such equipment before, what brand?
4Direction of use (where the compressor is used, what equipment it supplies)
5 What delivery volume, delivery pressure, whether frequency conversion, whether with after-treatment equipment do you want?
6 Have you ever heard about our brand:GESO

 

[Q]: What is your Quality assurance system?
A : ZheJiang Geso systems Industrial PLC is a wholly foreign-owned enterprise, and is also the authorized base for the production and assembly of screw compressors by BAE Systems in the UK. The company has passed ISO9001:2015 quality system certification of enterprises, ISO45001:2018 health and safety management system and ISO14001:2015 environmental management system and many other certifications. The company, from the chairman to every employee, has been trained in the world’s advanced quality system in order to obtain the induction certificate. Every year, we need to be reviewed and recognized by the certification body, and strictly in accordance with the certification system for each link in the strict day-to-day management of its products, procurement, inspection, testing, installation and commissioning of the whole machine are strictly in accordance with the ISO9001 program, to ensure that each compressor embodies the factory should be the quality and reliability of the company’s products with a high starting point, high-speed start, with a high reputation and high quality! The company’s products have a high starting point and high speed to start, with high reputation and high quality to win the trust of users from all walks of life. The company’s products to implement the 3 bags, 3 bags for 1 year. The company shall bear the replacement cost of parts, repair cost and transportation and miscellaneous cost of equipment round trip (except perishable parts such as 3 filters, lubricating oil and external auto-drainer) during the warranty period of the supplied equipments. If the rework or equipment damage is caused by our company’s drawings, data, technical documents errors or technical service personnel on-site guidance, our company is immediately responsible for free repair or replacement.

 

[Q]: What does your brand “GESO” mean?
A : Gas: Description of Geso products characterized as equipment for applications in the field of all types of gas processes.

Efficient: Design, innovation and development of a full range of products for the purpose of energy saving.

Stability: to ensure the user’s production safety and stability as a prerequisite requirement

OPTIMUM : to build a world-renowned brand of fluid machinery, and continue to become the industry leader in high-end energy-saving products.

Systems : the business philosophy centered on the praise of service customer experience. CHINAMFG provides compressors, after-treatment, pressure vessels, installation piping, intelligent cloud, air separation equipment and other series of products, providing users with one-stop product services; from pre-sales program design, installation of equipment during the sale, after-sales maintenance to create a full-system operation and service team.

 

Air Compressor Frequently Asked Questions

The following items are some of the most frequently asked air compressor questions and answers, courtesy of CHINAMFG systems.

How Does an Air Compressor Work?

An air compressor works by using electric power to create pressurized air that can then be released and converted to usable power for use in a number of applications, depending on your specific needs. It performs this by compressing air within a chamber by means of a piston, rotary vane or screw or scroll element and then releasing this pressurized air into your downstream receivers and distribution piping system.

How Do You Use an Air Compressor?

Follow these simple steps to use your air compressor safely and efficiently:

1. Check the oil level: For oil-filled compressors, check that the oil level reaches about ⅔ of the way up the dipstick.

2. Prepare the compressor: Attach hoses, plug into a grounded outlet, check the drain valve and flip the power switch.

3. Adjust the pressure regulator: Set the pressure to match the level your air tool requires.

4. Operate your device: The tank will refill as you use your tool.

5. Complete proper cleanup: Turn off the compressor to drain the pressure and open the air tank drain valve to clear out condensation.

What Does an Air Compressor Do?

Air compressors provide compressed air for applications such as filling gas cylinders with high-pressure clean air, providing pressurized clean air for operating pneumatic CHINAMFG systems or tools, filling tires and a wide variety of other applications across industries like automotive, medical, food and beverage, petroleum, pharmaceutical and more.

What Do You Use an Air Compressor For?

Air compressors can be used for many personal and professional applications. A few at-home uses include:

· Blowing up balloons

· Pumping up tires for bikes and vehicles

· Inflating pool accessories and air mattresses

· Refilling deflated sports equipment

· Pressure washing

· Powering tools for sanding, polishing and other types of crafting

· Painting with an airbrush or sprayer

Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:

· Agriculture

· Manufacturing

· Automobiles

· Pharmaceutical

· Food and beverage

· Dental and medical

· Construction

How Much Is an Air Compressor?

Air compressors can cost anywhere from $125 to $2,000. The price of an air compressor depends on many factors, including:

· PSI and CFM: Pounds per square inch (PSI) measures how much force an air compressor has, while cubic feet per minute (CFM) measures the flow.

· Duty cycle: This percentage indicates how long the compressor can provide air during a cycle.

· Life span: Compressors can last between 15,000 to 60,000 hours, depending on their use and size.

The type of compressor you need and how much you will pay for it will depend on your industry or personal needs.

How Often Do I Need to Change the Oil in My Air Compressor?

If you have a lubricated reciprocating, rotary screw or rotary vane air compressor, you’ll need to change the oil from time to time to keep it working properly. The recommended schedule is generally 3 months, subject to the manufacturer’s recommendation. For a rotary screw compressor, you’ll want to change the oil every 4,000 to 8,000 hours depending on the type of oil employed.

Do Air Compressors Run Out of Air?

If you run a regular duty cycle with an appropriate load, you will always have the air you need. As you use your tool, the pressure switch will detect the drop in pressure and start the compressor. Once the tank has refilled to the preselected pressure point, the compressor will shut off. The pressure switch will manage this function throughout the time you’re using an air tool.

If you attach a tool with an air requirement that is too great for the tank, you run the risk of emptying your air tank and having to wait for the compressor to refill it to a usable level. Always check your air compressor’s capabilities and your tool’s required pressure before connecting them.

Do I Need an Air Dryer in Addition to My Air Compressor?

It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.

How Do I Control Contaminants in My Compressed Air System?

It’s important to have an effective air filtration system to keep your compressed air clean. CHINAMFG systems can provide you with all the air filters you need to help keep your compressed air clean.

How Often Do I Need to Replace My Air Intake Filter?

Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.

How Do I Control the Dew Point of My Compressed Air System?

If you’re worried about hitting the dew point, a quality air dryer should be the solution.

What Is the Correct Voltage for My Air Compressor?

Usually, 110 volts is sufficient for a small compressor. Larger compressors may take as much as 460 volts.

How Do I Drain the Water From My Tank?

You can drain your tank water manually or purchase an automatic drain valve to remove the water automatically. If water is becoming a big problem, consider investing in a more appropriately-sized air dryer.

What Is the Right Type of Hose for My Air Compressor?

It depends on the air compressor, but typically, they take a 1/4″ or 3/8″ hose. Your Geso systems professional can help you match the right hose to your compressor.

Do I Need a Reciprocating Compressor or a Rotary Screw Compressor?

For most applications, a reciprocating compressor is sufficient. If you need a compressor that runs continuously day and night, you need a rotary screw compressor.

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After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Screw
Samples:
US$ 5500/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How are air compressors utilized in pneumatic tools?

Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:

Power Source:

Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.

Air Pressure Regulation:

Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.

Air Volume and Flow:

Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.

Tool Actuation:

Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.

Versatility:

One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.

Portability:

Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.

Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Standard CHINAMFG UK Brand High Pressure Oxygen Industrial 11kw 15kw 20HP 20 Bar 4 in 1 Screw Air Compressor Air-Compressors for Laser Cutting   with Hot sellingChina Standard CHINAMFG UK Brand High Pressure Oxygen Industrial 11kw 15kw 20HP 20 Bar 4 in 1 Screw Air Compressor Air-Compressors for Laser Cutting   with Hot selling
editor by CX 2024-02-21

China factory High Oxygen Chambers Compressor Mini 75lpm 2bar Oil Free Silent Air Compressor Head Portable for 5L Oxygen Concentrator air compressor portable

Product Description

Product Paramenter

ITEM NO

GLE 280A

Name

Oil free air compressor

Packing

2 pcs / carton case , 54 pcs / pallet

Weight

6.0 kg

Dimension

235*101*163 mm

Installation size

83*148 mm

Air flow rate  (L/min@bar)

>=75 L/min @2 bar

 

 

 

 

 

Technical Specification

Voltage :220V 50Hz /60Hz ; 110v 60Hz ; 

Power: <=370 W ; 

Rated air flow rate: >=75 L/min @2 bar ; 

Rate working pressure : 2 bar ;
Restart pressure : 0 bar; 

Noise : ≤52dB(A) ; 

Speed: 1440rpm /1700 rpm ; 

Temperature : -5ºC-40ºC ; 

Thermal protector : 135ºC ;
Insulation class: B 

 

Accessories : 1x capacitor , 2xL fittings and 1x safe valve

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: Two Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Brand Name: OEM
Voltage: 220V 50Hz
Rated Air Flow Rate: &geqq;75 L/Min @2 Bar
Samples:
US$ 65/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China factory High Oxygen Chambers Compressor Mini 75lpm 2bar Oil Free Silent Air Compressor Head Portable for 5L Oxygen Concentrator   air compressor portableChina factory High Oxygen Chambers Compressor Mini 75lpm 2bar Oil Free Silent Air Compressor Head Portable for 5L Oxygen Concentrator   air compressor portable
editor by CX 2024-02-20

China Good quality Easy Operated and Maintaince Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry best air compressor

Product Description

Easy Operated and maintaince Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry

The ETC oil-free conversion technology opens up completely new possibilities for providing oil free compressed air in meeting with ISO 8573-1 Class 0 quality standard.

When it comes to holding down up-front operational costs, converter technology is ideally suited for the provision of entirely oil free compressed air. And it is dependable too: Penetration of oil into the compressed air network is absolutely impossible!

Operating costs are extremely low because no costly checkups are required. Commonly occurring risks such as oil penetration have been discarded, and frequent replacement of component elements as with filters has been completely eliminated.
 

 

Features of CHINAMFG ETC Series Oil Free Rotary Screw Air Compressor
1. Air quality to ISO8573-1 Class 0 standard with TUV certificate on request
2. Proven Eco-Tec Oil Free Converter technology from Germany and over thousands successful installation reference worldwide
3. Single stage airend design for easy and cost saving maintenance
4. T. E. F. C. IP55 class F electric motor in compliance with IEC/DIN standards
5. Modern concept suction valve with energy saving modulation control as option
6. Intelligent PLC control panel with sequential / remote control functions
7. Reliable automatic control box with “Siemens” contactors
8. High efficiency aftercooler (air- or water- cooled available)

Proper disposal is no problem either as a matter of fact, in terms of oil content the condensate is of drinking water quality! In the ETC converter the long hydrocarbon chains of the residual oil contained in the compressed air are broken up into harmless carbon dioxide and water, i.e. substances occurring naturally in the air. 

The catalytic converter incorporates a container with compact granulated pellets through which the compressed air circulates. This process breaks down and converts both oil droplets and oil vapors. The condensate that forms afterwards is therefore completely oil free and can be disposed of much less expensively and without the need for additional treatment. 

Oil/hydrogen concentration is below 0,0571 mg/m3. The addition of the catalytic converter guarantees class 1 compressed air (ISO 8573-1) for all applications where oil free compressed air is essential. 

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

CONTACT US

Asia Pacific Market: Spencer Lau (Ms.)

European/ Middle Eastern/ African Market: Echo Lok (Ms.)

American Market: Alice Kwok (Ms.)
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

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air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China Good quality Easy Operated and Maintaince Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry   best air compressorChina Good quality Easy Operated and Maintaince Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry   best air compressor
editor by CX 2024-02-16

China factory Dry Oil Free Screw Air Compressor 100%No Oil Food Beverage Medical Oxygen with Good quality

Product Description

Product Description
HS series compressors are designed in accordance with the subtropical high temperature and high humidity working environment, and the optimized cooling design ensures that the unit can operate normally in a high temperature environment of 46°C.

Product Feature
1. Adhering to the concept of pursuing high-quality products, HS series compressors are designed in accordance with the subtropical high temperature and high humidity working environment, and the optimized cooling design ensures that the unit can operate continuously and normally in a high temperature environment of 46 °C.

2. Adopt the world-renowned CHINAMFG main motor. The protection grade is IP55. The insulation grade is F grade 100.

 

3. The gas circuit adopts the stainless steel pipe design of the American SAE standard, with low resistance and strong corrosion resistance, which completely eliminates the common problems of oil leakage, air leakage and air leakage under high pressure.

4. The patented synchronous two-stage compression technology is adopted, so that the compression ratio of each stage of the screw host is less than 6, which is lower than that of the ordinary screw air compressor, which ensures the service life of the screw host.

5. Each stage of the screw host has an independent oil cooling system and an automatic water removal system to ensure that the screw host can run stably around the clock.

6. The powerful third-generation e-Control controller has 6 operation monitoring points to comprehensively monitor the working conditions of the main engine, air filter, oil filter, oil separator, cooler and other important components, so that the compressor can run stably.
 

Specification
 

Mode HSV75A (W)-40 HSV90A (W)-40 HSV110A (W)-40 HSV132A (W)-40
Operating Pressure    Bar (g) 40 40 40 40
Motor speed (kw) 75 90 110 132
Exhaust volume (m³/min) 5.5 7.2 9.0 10.0
Cooling method water cooling water cooling water cooling water cooling
Noise dB(A) 72(75) 74(78) 74(78) 74(78)
Length 2550 3150 3150 3150
Width 1480 1880 1880 1880
Height 1850 1850 1850 1850
         
Mode HSV75A (W)-35 HSV110A (W)-30 HSV55A-25 HSV90A-25
Operating Pressure Bar(g) 35 30 25 25
Motor speed (kw) 75 110 55 90
Exhaust volume (m³/min) 7.6 11.0 5.4 9.5
Cooling method air cooling (water cooling ) air cooling(water cooling ) 74(78) air cooling
Noise dB(A) 72(75) 74(78) 72(75) 74(78)
Length 2550 3150 2550 3150
Width 1480 1880 1480 1880
Height 1850 1850 1850 1850
         
Mode HSV180A-25 HSV110A (W)-20    
Operating Pressure Ba(g) 25 20    
Motor speed (kw) 180 110    
Exhaust volume (m³/min) 19.0 12.5    
Cooling method air cooling(water cooling ) air cooling(water cooling )    
Noise dB(A) 78(82) 74(78)    
Length 3980 3150    
Width 1980 1880    
Height 1980 1850    

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online
Warranty: 3000hours
Lubrication Style: Lubricated
Customization:
Available

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air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China factory Dry Oil Free Screw Air Compressor 100%No Oil Food Beverage Medical Oxygen   with Good qualityChina factory Dry Oil Free Screw Air Compressor 100%No Oil Food Beverage Medical Oxygen   with Good quality
editor by CX 2024-02-15

China manufacturer Water Lubricant Silent Rotary Screw Type 132kw 200HP Air Cooling 116psi 7bar/8bar/10bar Air Compressor for Oxygen Plant/Textile Industry air compressor for sale

Product Description

 

Product Description

Our Advantages

 

ZIQI Oil Free Water Lubricant Screw Air Compressor Advantages:

 

1. 100% oil-free , good reliability
There is no oil in the water-lubricated screw body, which will not cause oil pollution of the compressed air. It belongs to a
completely oil-free screw air compressor. Dry-type oil-free machine bearings, gearboxes, and intercoolers require oil to
participate in lubrication and sealing. The high temperature of the unit can easily cause oil leakage to pollute the compressed air. It is a semi-oil-free compressor.

2. Isothermal compression, high efficiency, no flammable, explosive, etc.
The operating temperature of the oil-free screw machine does not exceed 50ºC, and the gas does not expand to save energy by more than 15%. The exhaust temperature of the semi-oil-free screw machine is above 180ºC. The high temperature makes the bearing, screw, body, and sealing material have a very short service life and must be expensive. s material. The volatilization of lubricating oil at high temperatures can cause fires and explosions.

3. Power saving: water-lubricated compressor is 1 of the lower energy consumption of oil-free machines in the world.
ZIQI air dry oil-free air compressor 90KW, nameplate capacity 12.50m?/min (10bar), water-jet all oil-free air compressor 90KW, the actual measured air volume is 14.52m?/min (10bar), the displacement has increased by 16%, This means that users save 16% of electricity. According to the calculation based on running 24 hours a day and the electricity cost of 1.0 yuan/kWh, each unit can save 1.26 million yuan in electricity costs for 10 years.

4. The compression temperature is relatively low, the host has a long life, the maintenance cost is relatively low, and the
trouble-free operation cycle is long.The main engine of the water-jet all-oil-free compressor has a general warranty of 5 years and a design life of more than 25 years. Low maintenance costs are a reliable choice for formal enterprises to focus on energy management and reduce product costs.

5. Simple maintenance and no worries

It is as simple as a “water pump” to ensure no worries.

6.Dry
The water content in compressed air is low. All compressors produce 100% saturated water vapor. The pressure dew point of water-injected and oil-free compressed air is less than 40 degrees Celsius. Actually, it contains less water, and a lot of water in the air will be discharged. .

 

Motor Air pressure Air Flowing Motor power Dimension Weight
mpa bar psi m3/min cfm hp kw L(mm)*W(mm)*H(mm) kgs
OF-11A 0.7 7 102 1.6 56 15 11 1100mm*800mm*1000mm 500
0.8 8 116 1.5 53
1 10 145 1.3 46
OF-15A 0.8 8 116 1.8 64 20 15 1130mm*900mm*1571mm 550
OF-18.5A 0.7 7 102 3.1 109 25 18.5 1400mm*1000mm*1200mm 600
0.8 8 116 2.8 99
1 10 145 2.5 88
OF-22A 0.7 7 102 3.7 131 30 22 1400mm*1000mm*1200mm 655
0.8 8 116 3.4 120
1 10 145 3 106
OF-30A 0.7 7 102 5.2 184 41 30 1920mm*1170mm*1320mm 1150
0.8 8 116 4.7 166
1 10 145 4.3 152
OF-37A 0.7 7 102 6.1 215 50 37 1920mm*1170mm*1320mm 1200
0.8 8 116 5.6 198
1 10 145 5 177
OF-45A 0.7 7 102 7.5 265 61 45 1920mm*1170mm*1320mm 1320
0.8 8 116 6.8 240
1 10 145 6 212
OF-55A 0.7 7 102 10 353 75 55 1930mm*1320mm*1535mm 1520
0.8 8 116 9 318
1 10 145 7.8 275
OF-75A 0.7 7 102 13 459 102 75 1930mm*1320mm*1535mm 1620
0.8 8 116 12 424
1 10 145 10 353
OF-90A 0.7 7 102 15.5 547 122 90 1930mm*1320mm*1535mm 1800
0.8 8 116 14 494
1 10 145 12.5 441
OF-110A 0.7 7 102 20 706 150 110 2150mm*1600mm*1680mm 3100
0.8 8 116 18 636
1 10 145 16 565
OF-132A 0.7 7 102 25 883 179 132 2150mm*1600mm*1680mm 3250
0.8 8 116 23 812
1 10 145 20 706
OF-160W 0.7 7 102 27 953 217 160 2860mm*1500mm*1750mm 4500
0.8 8 116 25.5 900
1 10 145 24 847
OF-185W 0.7 7 102 30 1059 251 185 2860mm*1500mm*1750mm 4500
0.8 8 116 28 989
1 10 145 25 883
OF-200W 0.7 7 102 36 1271 272 200 2860mm*1500mm*1750mm 4500
0.8 8 116 33 1165
1 10 145 27 953

*For more model,please contact the salesman person.
 

Packaging & Shipping

 

 

Company Profile

 

Certifications

 

FAQ

 

Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Support
Warranty: 2 Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China manufacturer Water Lubricant Silent Rotary Screw Type 132kw 200HP Air Cooling 116psi 7bar/8bar/10bar Air Compressor for Oxygen Plant/Textile Industry   air compressor for saleChina manufacturer Water Lubricant Silent Rotary Screw Type 132kw 200HP Air Cooling 116psi 7bar/8bar/10bar Air Compressor for Oxygen Plant/Textile Industry   air compressor for sale
editor by CX 2024-02-15

China wholesaler Small Surgical ICU Medical Hospital Piston Oil Less Free Oilless Oxygen Air Compressor with Best Sales

Product Description

Small Surgical ICU Medical Hospital Piston Oil Less Free Oilless Oxygen Air Compressor

Advantages: 
Oil-less Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features. 

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Thermal protection (130 deg C)
  4. Power cord with plug, 1m length
  5. Shock mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Two stainless steel needle valves each with lock nut. 
  9. All nickel plated fittings
  10. Power supply 230V, 50/60 Hz

This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc. 

Specification: 

Model Frequency Flow Pressure Power Speed Current Voltage Heat Sound Weight Hole Installation Dimensions
Hz L/min Kpa Kw Min-1 A V 0 C dB(A) Kg mm mm
PM200C 50 50 200 0.12 1380 0.45 210/235 5-40 48 1.8 M5 L100xW74
60 58 200 0.13 1450 0.90 110/125 5-40 48 1.8 M5
PM300C 50 75 300 0.15 1380 0.76 210/235 5-40 45 3.2 M6 L118xW70
60 90 300 0.16 1450 1.52 110/125 5-40 45 3.2 M6
PM550C 50 105 600 0.32 1380 1.50 210/235 5-40 56 6.0 M6 L148xW83
60 115 600 0.35 1450 3.00 110/125 5-40 56 6.0 M6
PM1200C 50 120 300 0.45 1380 1.70 210/235 5-40 58 7.6 M6 L203xW86
60 145 300 0.49 1450 3.50 110/125 5-40 58 7.6 M6
PM1400C 50 160 700 0.45 1380 1.70 210/235 5-40 58 8.5 M6 L203xW86
60 180 700 0.49 1450 3.50 110/125 5-40 58 8.5 M6
PM2000C 50 230 800 0.55 1380 2.50 210/235 5-40 60 10.0 M6 L203xW86
60 250 800 0.60 1450 5.20 110/125 5-40 60 10.0 M6
HP2400C 50 240 900 0.90 1380 3.30 210/235 5-40 75 17.0 M7 L246xW127
60 258 900 1.00 1450 6.80 110/125 5-40 75 17.0 M7
PM3000C 50 250 1000 1.50 1380 4.20 210/235 5-40 76 17.5 M7 L246xW127
60 270 1000 1.70 1450 9.00 110/125 5-40 76 17.5 M7

Why use a Rocking Piston Product? 

Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
Styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole, 
And permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American, 
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available. 

Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
With exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW). 

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
Together, not clamped; They will not slip, loosen, or misalign to cause trouble. 

Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
Food industry where oil mist contamination is undesirable. 

Application: 

  1. Transportation application include: Auto detailing Equipment, Braking Systems, Suspension Systems, Tire Inflators
  2. Food and Beverage application include: Beverage dispensing, coffee and Espresso equipment, Food processing and packaging, Nitrogen Generation
  3. Medical and laboratory application include: Body fluid Analysis equipment, Dental compressors and hand tools, dental vacuum ovens, Dermatology equipment, eye surgery equipment, lab automation, Liposuction equipment, Medical aspiration, Nitrogen Generation, Oxygen concentrators, Vacuum Centrifuge, vacuum filtering, ventilators
  4. General industrial application include: Cable pressurization, core drilling
  5. Environmental application include: Dry sprinkler systems, Pond Aeration, Refrigerant Reclamation, Water Purification Systems
  6. Printing and packaging application include: Vacuum frames
  7. Material Handling application include: Vacuum mixing

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Structure Type: Closed Type
Compress Level: Single-Stage
Refrigerant Type: Air
Material: Steel
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China wholesaler Small Surgical ICU Medical Hospital Piston Oil Less Free Oilless Oxygen Air Compressor   with Best SalesChina wholesaler Small Surgical ICU Medical Hospital Piston Oil Less Free Oilless Oxygen Air Compressor   with Best Sales
editor by CX 2024-02-13

China Standard 180L/Min Piston Oil Less Free Oilless 8L Oxygen Concentrators Medical Air Compressor supplier

Product Description

Piston Oil Less Free Oilless 8L Oxygen concentrators Medical Air Compressor

Advantages: 
Oil-less Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features. 

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Thermal protection (130 deg C)
  4. Power cord with plug, 1m length
  5. Shock mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Two stainless steel needle valves each with lock nut. 
  9. All nickel plated fittings
  10. Power supply 230V, 50/60 Hz

This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc. 

Specification: 

Model Frequency Flow Pressure Power Speed Current Voltage Heat Sound Weight Hole Installation Dimensions
Hz L/min Kpa Kw Min-1 A V 0 C dB(A) Kg mm mm
PM200C 50 50 200 0.12 1380 0.45 210/235 5-40 48 1.8 M5 L100xW74
60 58 200 0.13 1450 0.90 110/125 5-40 48 1.8 M5
PM300C 50 75 300 0.15 1380 0.76 210/235 5-40 45 3.2 M6 L118xW70
60 90 300 0.16 1450 1.52 110/125 5-40 45 3.2 M6
PM550C 50 105 600 0.32 1380 1.50 210/235 5-40 56 6.0 M6 L148xW83
60 115 600 0.35 1450 3.00 110/125 5-40 56 6.0 M6
PM1200C 50 120 300 0.45 1380 1.70 210/235 5-40 58 7.6 M6 L203xW86
60 145 300 0.49 1450 3.50 110/125 5-40 58 7.6 M6
PM1400C 50 160 700 0.45 1380 1.70 210/235 5-40 58 8.5 M6 L203xW86
60 180 700 0.49 1450 3.50 110/125 5-40 58 8.5 M6
PM2000C 50 230 800 0.55 1380 2.50 210/235 5-40 60 10.0 M6 L203xW86
60 250 800 0.60 1450 5.20 110/125 5-40 60 10.0 M6
HP2400C 50 240 900 0.90 1380 3.30 210/235 5-40 75 17.0 M7 L246xW127
60 258 900 1.00 1450 6.80 110/125 5-40 75 17.0 M7
PM3000C 50 250 1000 1.50 1380 4.20 210/235 5-40 76 17.5 M7 L246xW127
60 270 1000 1.70 1450 9.00 110/125 5-40 76 17.5 M7

Why use a Rocking Piston Product? 

Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
Styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole, 
And permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American, 
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available. 

Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
With exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW). 

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
Together, not clamped; They will not slip, loosen, or misalign to cause trouble. 

Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
Food industry where oil mist contamination is undesirable. 

Application: 

  1. Transportation application include: Auto detailing Equipment, Braking Systems, Suspension Systems, Tire Inflators
  2. Food and Beverage application include: Beverage dispensing, coffee and Espresso equipment, Food processing and packaging, Nitrogen Generation
  3. Medical and laboratory application include: Body fluid Analysis equipment, Dental compressors and hand tools, dental vacuum ovens, Dermatology equipment, eye surgery equipment, lab automation, Liposuction equipment, Medical aspiration, Nitrogen Generation, Oxygen concentrators, Vacuum Centrifuge, vacuum filtering, ventilators
  4. General industrial application include: Cable pressurization, core drilling
  5. Environmental application include: Dry sprinkler systems, Pond Aeration, Refrigerant Reclamation, Water Purification Systems
  6. Printing and packaging application include: Vacuum frames
  7. Material Handling application include: Vacuum mixing

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Structure Type: Closed Type
Compress Level: Single-Stage
Refrigerant Type: Air
Material: Steel
Customization:
Available

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air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

  • Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
  • External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

  • Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
  • Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

  • Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
  • Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

  • Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
  • Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China Standard 180L/Min Piston Oil Less Free Oilless 8L Oxygen Concentrators Medical Air Compressor   supplier China Standard 180L/Min Piston Oil Less Free Oilless 8L Oxygen Concentrators Medical Air Compressor   supplier
editor by CX 2024-02-12

China manufacturer Compressore Daria Per Generatore Di Ossigeno Oil Free Air Compressor for 8L 10L Oxygen Generator 110lpm 2bar 550W 560W AC110V220V50Hz60Hz air compressor for car

Product Description

  

Model

BST550/2-110AFF

Voltage/frequency  (V/Hz)

220-240V/50Hz

Input power(W)

≤550

Speed (r/min)

≥1350

Rated pressure (KPa)

206.8KPa

Max pressure(KPa)

300KPa

Restart pressure (KPa)

0KPa

Rated volume flow  (m3/h)

≥6.6 m3/h @206.8KPa;

Noise dB(A)

≤60dB(A)

Ambient temperature  ºC

-20~50 ºC

Insulation Class

F

Cold insulation resistance  (MΩ)

≥100MΩ

Voltage resistance

1500V/50Hz 1min (No breakdown)

Thermal protector

Automatic reset 155±5ºC

Capacitance (μF)

20μF±5%

Net weight (Kg)

7.8Kg

Installation Dimensions (mm)

223.2×88.9 mm(Install thread 4-M6)

External Dimensions (mm)

268.8×128×215mm

Oxygen generator

8-10L

Typical application
Respirator (ventilator) oxygenerator
Disinfectant sprayer Blood analyzer
Clinical aspirator Dialysis / hemodialysis
Dental vacuum drying oven Air suspension system
Vending machines / coffee blenders and coffee machines Massage chair
Chromatographic analyzer Teaching instrument platform
On board access control system Airborne oxygen generator

      Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 60/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China manufacturer Compressore Daria Per Generatore Di Ossigeno Oil Free Air Compressor for 8L 10L Oxygen Generator 110lpm 2bar 550W 560W AC110V220V50Hz60Hz   air compressor for carChina manufacturer Compressore Daria Per Generatore Di Ossigeno Oil Free Air Compressor for 8L 10L Oxygen Generator 110lpm 2bar 550W 560W AC110V220V50Hz60Hz   air compressor for car
editor by CX 2024-02-06

China supplier for Making 5L/10L/15L Oxygen Concentrator and Oxygenerator 750W Mini Oil Free Mute Vortex Portable Medical Oxygen Air Compressor lowes air compressor

Product Description

For Making 5L/10L/15L Oxygen Concentrator and Oxygenerator 750W Mini Oil Free Mute Vortex Portable Medical Oxygen Air Compressor 

Features:

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Vortex Type and Thermal protection
  4. Power cord with plug
  5. Oil free and Shock Mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Long Working Hours

Specifications:

 

Model Frequency Flow Pressure Power Working Hour Voltage Heat Sound
Hz L/min Mpa Kw hour V 0 C dB(A)
XR0.5-3.5 50 68 <0.35 0.50 >10000 210/235 -20-40 41
60 68 <0.35 0.50 >10000 110/125 -20-40 41
XR0.55A-2.4 50 130 <0.24 0.55 >10000 210/235 -20-40 43
60 130 <0.24 0.55 >10000 110/125 -20-40 43
XR0.75A-8 50 60 <0.80 0.75 >10000 210/235 -20-40 48
60 60 <0.80 0.75 >10000 110/125 -20-40 48
XR1.5A-8 50 130 <0.80 0.75 >10000 210/235 -20-40 50
60 130 <0.80 0.75 >10000 110/125 -20-40 50

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After-sales Service: on-Line After-Sales Service
Warranty: Life Time
Principle: Vortex Compressor
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China supplier for Making 5L/10L/15L Oxygen Concentrator and Oxygenerator 750W Mini Oil Free Mute Vortex Portable Medical Oxygen Air Compressor   lowes air compressorChina supplier for Making 5L/10L/15L Oxygen Concentrator and Oxygenerator 750W Mini Oil Free Mute Vortex Portable Medical Oxygen Air Compressor   lowes air compressor
editor by CX 2024-01-09

China factory Professional Manufacturer Wholesale Price Air Compressor for Oxygen Concentrator portable air compressor

Product Description

Product Description
All our models can be customized. For more information, pleaes do not hesitate to contact.

Model Working medium suction pressure (Mpa,Psig) Discharge pressure Motor.KW Flow rate Nm3/hr Voltage Cooling way weight  kgs dimension mm
GOW-4/4-150 oxygen 0.3-0.4,40-60 15,2150 3 4 220V/380V/415V/440V 50/60HZ air cooling 310 1000*750*1150  
GOW-5/4-150 oxygen 0.3-0.4,40-60 15,2150 3 5 220V/380V/415V/440V 50/60HZ air cooling 310 1000*750*1150  
GOW-6/4-150 oxygen 0.3-0.4,40-60 15,2150 3 6 220V/380V/415V/440V 50/60HZ air cooling 310 1000*750*1150  
GOW-8/4-150 oxygen 0.3-0.4,40-60 15,2150 3 8 220V/380V/415V/440V 50/60HZ air cooling 310 1000*750*1150  
GOW-10/4-150 oxygen 0.3-0.4,40-60 15,2150 4 10 220V/380V/415V/440V 50/60HZ air cooling 320 1000*750*1150  
GOW-12/4-150 oxygen 0.3-0.4,40-60 15,2150 4 12 220V/380V/415V/440V 50/60HZ air cooling 320 1000*750*1150  

 FAQ

Q1: Can I get samples from your factory?

A: Due our compressor is high value machine ,we do not provide free sample for the customer

 

Q2: If products have some quality problem, how would you deal with?

A: our equipment is high quality design,few equipment has problem, in case of quality happened in the Guarantee time,we will provide parts to customer for free ,we customer can replace it by our internet technical instruction or by video instruction

 

Q3. Our delivery date

A:Generally, 3-10days

 

Q4. What is the standard of package?

A:Export plywood packing ,attached pictures

 

Q5. Do you accept OEM business?

A:Yes, we accept OEM business

 

Q6. what kind of certificate you have ?

A:We have ISO9001, CE approval

 

Q7.How to maintain and repair

A:Our compressors have operation and maintenance instructions, as well as maintenance and repair videos. Customers can follow the maintenance video operation and replace the accessories. If you are not sure, you can contact our online customer service staff.

 

Q8.Our warranty

A:For the main components of the compressor, we provide a 12-month warranty period after shipment.If the main parts are damaged under normal use, we will send you an international express to us free of charge, and the customer will complete the installation and maintenance under our guidance.The main components include: motor, crankcase, cylinder, crankshaft, connecting rod, piston, fan, bearing and other major components. Among them, wearing parts, various sealing rings, guiding rings are not included.

 

Q9. What is the location of your factory?

A:Our factory is located in the HangZhou city ZheJiang Province, China.take 4hours by high speed train From ZheJiang ,there is 1 round flight per day from ZheJiang to HangZhou city

 

Q10. How to solve quality problems?

A:If the compressor met quality problems ,customer will find the faulty reason by our technical person instruction ,and we offer resolution ,in the quality guarantee time ,the parts are free ,if out of warranty date ,we will charge the cost the most problems we meet is how to do maintenance for the compressor ,and normally ,for the compressor we need to replace piston ring ,guide ring ,and valve etcs ,we have compressor maintenance video to teach customer how to do it ,and customer should watch it before do the maintenance ,and also can consult our technical service person Also ,we welcome customer dispatch labor to our factory to get professional compressor repair and maintenance training.

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Structure Type: Closed Type
Compress Level: Multistage
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China factory Professional Manufacturer Wholesale Price Air Compressor for Oxygen Concentrator   portable air compressorChina factory Professional Manufacturer Wholesale Price Air Compressor for Oxygen Concentrator   portable air compressor
editor by CX 2024-01-08