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China high quality Electrical Inverter VFD/VSD Screw Air Compressor with ABB Converter 12v air compressor

Product Description

Variable frequency Screw Air Compressor advantages
1. Original Germany AERZEN/DENAIR air end, larger air delivery, lower noise.
2. Variable frequency screw air compressor Pass CE, ISO9001 Quality Certification
3. Special oil gas separator with patents
4. High efficiency motor, up to 96%
5. One of 3 biggest mobile air compressor manufactures in China
6. Complete before-on-after sales service
7. Immediate reply or solution by email or call

Affortable variable frequency Screw Air Compressor:

—frequency converter
Every model has a corresponding frequency conversion compressor, which controls the air flow by changing the rotational speed of motor, making the air output and electricity consumption smoothly vary synchronously with the different air flow. When the air use quantity falls, the air supply decreases and so does the electricity consumption for energy conservation.

—Long Life of air compressor
Rotors are asymmetric in profile, backed up by ball bearings and roller bearings; Operate at a low speed, thereby low in abrasion and maintenance expenses, air end are long service life. Helical gears can produce axial force to kill some acting force, which reduces the load of the bearing of air end.

—More reliable operation
With frequency conversion soft start, it avoids grid impact, self-engendered mechanical impact, and negative factors of lasting high speed operation of the air end. Without the participation of a contactor, it prevents point contact failure. Setting desired pressure at discretion, and maintaining constant pressure Users can set pressure between 3-14 bars at their discretion, without changing the gear of belt.

—High Efficiency and energy saving
Thanks to the variable speed control technology, the capacity of compressors can be perfectly combined with the air use of users, which downright avoids the unloading power loss. In intermittent air use, the zero load of soft start avoids the CHINAMFG of current and torque.

Technical Parameters Of The variable frequency air compressor:

Model	Power		Working Pressure		Air delivery(m3/min)		Driving mode cooling method	Dimension(mm)	Weight(kg)
Model	KW	HP	Bar	Psig	M³/min	Cfm	Driving mode cooling method	*LWH*	Weight(kg)
DVA-90	90	120	7.5	108	6.40-16.0	225.98-565.0	Direct Driven Air Cooling	215013001550	1900
			8.5	123	6.08-15.2	214.68-536.71		215013001550
			10.5	152	5.44-13.6	192.09-480.22		215013001550
			13	188	4.92-12.3	173.73-434.31		215013001550
DVA-110A/W	110	150	7.5	108	8.40-21.0	296.60-741.51		245016001700	2500
			8.5	123	7.92-19.8	279.66-699.14		245016001700
			10.5	152	6.80-17.0	240.11-600.27		245016001700
			13	188	6.12-15.3	216.10-540.24		245016001700
DVA-132A/W	132	175	7.5	108	10.08-25.2	355.92-889.81		245016001700	2700
			8.5	123	9.60-24.0	338.98-847.44		245016001700
			10.5	152	8.40-21.0	296.60-741.51		245016001700
			13	188	7.32-18.3	258.47-646.17		245016001700
DVA-160A/W	160	215	7.5	108	11.48-28.7	405.36-1013.40		265016001800	3600
			8.5	123	11.04-27.6	389.82-974.56		265016001800
			10.5	152	9.84-24.6	347.45-868.63		265016001800
			13	188	8.6-21.5	303.67-759.17		265016001800
DVA-185A/W	185	250	7.5	108	12.8-32.0	451.97-1129.92	Direct Driven Air cooling or Water Cooling	280015001800	3700
			8.5	123	12.16-30.4	429.37-1073.42		280015001800
			10.5	152	10.96-27.4	387.00-976.49		280015001800
			13	188	9.92-24.8	350.28-875.69		280015001800
DVA-200A/W	200	265	7.5	108	14.04-35.1	495.75-1239.38		280019502000	3850
			8.5	123	13.40-33.5	473.15-1182.89		280019502000
			10.5	152	12.08-30.2	426.54-1066.36		280019502000
			13	188	10.60-26.5	374.29-935.72		280019502000
DVA-220A/W	220	295	7.5	108	16.48-41.2	581.91-1454.77		280019502000	4450
			8.5	123	16.00-40.0	564.96-1412.40		280019502000
			10.5	152	14.2-35.5	501.40-1253.51		280019502000
			13	188	12.88-32.2	454.79-1136.98		280019502000
DVA-250A/W	250	335	7.5	108	18.6-46.5	656.77-1641.92		280019502000	5150
			8.5	123	18.4-46.3	649.70-1634.85		280019502000
			10.5	152	16.24-40.6	573.43-1433.59		280019502000
			13	188	14.72-36.8	519.76-1299.41		280019502000

DENAIR variable frequency screw air compressor Details:

DENAIR Factory:

DENAIR company profile:

Company Profile:
ZheJiang Denair(group)CO, . Ltd. Is a Sino-German joint venture enterprise group integrating R&D, manufacturing and marketing. The company brought in advanced compressor R&D and manufacturing and marketing. The company brought in advanced compressor R&D and manufacturing technology of Germany CHINAMFG Group to make product development and large-scale production, including piston air compressors, double screw air compressors, Portable Air compressor, High and Medium Pressure Air Compressors, oil free air compressor and compressed air treatment equipment.

FAQ:

Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No.58,Hulu road, Xinbang Town, Industrial area, Xihu (West Lake) Dis. District, ZheJiang , China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50Hz we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Power Source:	AC Power

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China high quality Electrical Inverter VFD/VSD Screw Air Compressor with ABB Converter 12v air compressor
editor by CX 2024-02-03

China high quality CHINAMFG Rand Oil Free Screw Air Compressor SM300 air compressor CHINAMFG freight

Product Description

Ingersoll Rand Oil Free Screw Air Compressor
Model:SM300

The reliable workhorse. Since its introduction in 1993, the CHINAMFG Rand oil-free rotary-screw compressor has earned a reputation for being a highly reliable supplier of pure air. Its rugged design sets the standard for efficiency and durability. With an CHINAMFG Rand oil-free rotary-screw compressor in your operation, you benefit from knowing you can run 24-hours a day, 7 days a week with virtually no downtime.

CHINAMFG Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
CHINAMFG Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.

Our company’s purpose – to help make life better by relying on us – and the set of values that define us are the foundation of our company’s culture and success. We think and act like owners, taking responsibility for our own actions and always striving to care for our neighbors and create a brighter, healthier shared planet for everyone. We are committed to the success of our customers. Our goal is to operate with clarity and straightforwardness, building lifelong, ongoing and meaningful connections with our customers.

We are driven by a spirit of action and an entrepreneurial spirit of innovation and progress; we accept and embrace the many challenges that come with such responsibility. We speak honestly, admit mistakes, and always strive for openness and clarity. We have bold ambitions while moving CHINAMFG with humility and integrity, striving to earn trust every day. We have the expertise and experience to solve the toughest problems, but no matter how difficult the challenge, we are always sincere and humble. We are committed to fostering team innovation and cultivating and celebrating a culture that embraces diverse opinions, backgrounds and experiences. Employees who are driven by our purpose and values are an unstoppable force that strengthens our ability to deliver benefits to our stakeholders and ensure the long-term health and safety of our company.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Rand include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling or Water Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China high quality CHINAMFG Rand Oil Free Screw Air Compressor SM300 air compressor CHINAMFG freight
editor by CX 2024-02-02

China Standard Made in China with The Highest Quality Truck Air Reservoir Compressor Air Reservoir with high quality

Product Description

Seiko manufacture is strong and durable

Solid welding

— automatic gas protection welding is adopted for ring seam/straight seam, and both ends of the head are added with diameter reduction process, so the welding is firm and beautiful.

Thickening treatment

–cylinder support, welding, interface are special thickening treatment, to ensure strength, no cracking, no air leakage.

Design pressure of air reservoir: Above 7,000 paras (kpa) Material: 1) Dimension: Ø280×840×2 2) Capacity: 40L 3) Weight: 4.2kg 4) Material: steel Q235 or 5083 aluminum plate or 5052 aluminum 5) Good appearance and no air leakage. Available specifications: 20L 30L 40L 50L

More details, please contact us, we can make all size & type tank, according to your requirement.

Item No.	Material	Tank Dia. (mm)	Length H(mm)	Volume(lt)	Port Size	Port Qty	Max. Pressure	Max. Working Temperature	Surface Treatment
LH130130	Aluminum/Steel	130	130	1.5	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH130175	Aluminum/Steel	130	175	2	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH15 0571	Aluminum/Steel	150	350	6	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH165710	Aluminum/Steel	160	220	4.5	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH190330	Alumunum/Steel	190	330	9	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH190420	Aluminum/Steel	190	420	12	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH220400	Aluminum/Steel	220	540	20	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing
LH245540	Aluminum/Steel	245	540	24	1/4″NPT, 3/8″NPT, 1/2″NPT	As requested	200PSI	-10-60ºC	Painted/Polishing/Anodizing

Detailed Photos

Company Profile

ZheJiang Darong Machinery Co., Ltd :

We are located in ZheJiang , China. Founded in 2001, we focus on the R & D and manufacturing of trailer axles. At present, thegroup’s main products include disc axles, drum axles, low plate axles, three-line 6 axle axles, concave axles, eccentric axles,small tonnage trailer axles, semi-finished axles and various types of suspensions, leaf springs, outriggers and traction pins. The cooperative customers are located in more than 50 countries and regions such as Asia, Europe, Latin America, the Middle East, Australia and Africa, helping many customers create higher benefits and values.

Our Advantages

We have the most advanced production equipment and technology to ensure the quality of trailer axles. There is a very mature axle manufacturing process to produce axles according to the different needs of customers. Each axle is manufactured through more than 10 processes, and finally, the quality inspection procedure of the axle ensures that each axle is a qualified product.

many customers come to our factory for inspection. Welcome to visit our factory if you have time. You can visit our workshop. Our equipment is a complete set of axle processing equipment. At present, the most advanced automatic assembly process equipment on the market, as well as tools to automatically test the torque of axle bolts, ensure the stability of product quality.

Certifications

We have obtained the ISO9001:2015 quality system certification, and are a strong supplier of Alibaba. We have obtained the SGS certification and the ZheJiang high-tech enterprise certification. The company has strong technical research and development strength, and can customize products according to customer needs.

FAQ

1.Who are we? We are located in ZheJiang , China. Founded in 2001, we focus on the R & D and manufacturing of trailer axles.

At present, the group’s main products include disc axles, drum axles, low plate axles, three-line 6 axle axles,

concave axles, eccentric axles, small tonnage trailer axles, semi-finished axles and various types of suspensions,

leaf springs, outriggers and traction pins. The cooperative customers are located in more than 50 countries and

regions such as Asia, Europe, Latin America, the Middle East, Australia and Africa, helping many customers create

higher benefits and values.

2.How can we guarantee quality? Our products have passed ISO9001 international quality standard certification. We implement all-round quality

control from raw materials to finished products. The quality inspection system tracks the whole process and

matches the extreme performance test of finished products to fully guarantee the product quality.

3.What can you buy from us? Trailer Axle,Trailer Mechanical Suspension,Trailer Parts Air Suspension,Trailer Parts Bogie Suspension,Semi

Trailer Spare Parts.

4.Why should you buy from us not from other suppliers? We are a global supplier specializing in R & D and manufacturing of semi-trailer axles / accessories; The production process is subject to unified, strict and perfect quality control and quality inspection procedures; After 20 years of testing in the market, our cooperative customers are all over the world, and so far we have

maintained zero quality disputes.

5.Do you have MOQ? Depends on different ideas, Can be negotiated.The larger the quantity is, the competitive the unit price willbe.

If you are interested in purchasing.

6.Could you please provide us with the specifications of the products? Yes, please select the corresponding product model in our product catalog.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	24h
Warranty:	1year
Type:	Air Tank
Certification:	ISO/TS16949, ISO
Color:	Green
Condition:	New

Samples:	US$ 27.5/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Standard Made in China with The Highest Quality Truck Air Reservoir Compressor Air Reservoir with high quality
editor by CX 2024-02-02

China Professional High Pressure Air Compressor 300bar Scuba Respirator Fire-Fighting Breathing Application 12v air compressor

Product Description

Product Image

main parameters

Model:HC-X100/EM/ET/SH
Work pressure:30Mpa Mpa(300bar)
Displacement (inhalation state):100L/min L/min
Type:X-type layout-4-cylinder four-stage reciprocating piston compression
Drive:Electric 220V/50Hz/2.2kw or 380V/50Hz/3kw or Honda gasoline engine drive
Lubrication method:Splash lubrication
Cooling method:Air-cooled
Control method:Manual shutdown or (optional to automatically shut down to pressure)
Clean air:1 air filtration, 1 oil-water separation, 1 air purification
Safety devices:Final stage installation valve, transmission part installation protective cover
Packing size (length×width×height):60×36×43cm
Weight:45kg
Inflation speed:It takes about 22 minutes to fill a 6-liter bottle with 30Mpa
Certified product:CE certification, MA test report
Packing List:Instruction manual, safety inspection report certificate, 1 set of inflation hose and joint, 1 bottle of standard lubricating oil.

Working principle

This product is mass-produced after design changes and optimizations in accordance with the Italian model. The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts four-cylinder four-stage compression, splash lubrication, last-stage safety valve and filter system. HC-X100 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality meets the EN12571 international breathing compressor breathing standard; HC-X100 is a kind of air compression equipment, which will be free 1 kg (1bar/0.1Mpa) of air in the state is compressed to a high-pressure gas with a gauge pressure of 300 kg (300bar/30Mpa) step by step. After passing through the separator and filter in the unit, the air is removed from the The oil and impurities in the high-pressure air can filter the fine particles (PM2.5) in the inhaled air to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.

Product composition and characteristics
The rotating part is equipped with a protective cover device to ensure the safety of the operator;
High-strength nylon cooling fan, better heat dissipation effect;
Four-cylinder four-stage compression, low compression ratio, reliable performance;
Motor drive or gasoline engine drive to meet the gas supply demand under various conditions;
Splash-type high-efficiency lubrication;
Air filter (paper filter element)
Oil-water separator (standard with manual blowdown)
Air purification system (standard with manual blowdown) activated carbon, molecular sieve, carbon monoxide absorption molecules constitute a triple breathing air purification system, reusable packing cartridge, simple and convenient replacement, saving cost
Manual shutdown function (optional automatic shutdown)
Final safety valve, automatic discharge of overpressure
Shockproof pressure gauge 0~5800psi/400bar
The compressor base is made finely and durable;
Stainless steel cooling system;

Main application

Diving cylinder filling Fire gas cylinder filling

Fire-fighting breathing application: equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles to provide emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to heavy smoke, poisonous gas, steam or lack of oxygen. In this environment, you can breathe highly purified, clean, odorless, safe and reliable compressed air, thus ensuring that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing applications: diving clubs, diving enthusiasts, marine breeding, sea rescue, ship equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing high Purified, clean, odorless, safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	18 Months
Warranty:	18 Months
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Other

Customization:	Available \|

air compressor

Can air compressors be used for shipbuilding and maritime applications?

1. Pneumatic Tools and Equipment:

2. Painting and Surface Preparation:

3. Pneumatic Actuation and Controls:

4. Air Start Systems:

5. Pneumatic Conveying and Material Handling:

6. Air Conditioning and Ventilation:

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China Professional High Pressure Air Compressor 300bar Scuba Respirator Fire-Fighting Breathing Application 12v air compressor
editor by CX 2024-02-01

China manufacturer High Efficiency Heavy Duty Vehicle Spare Parts Me150591 Engine Air Brake Compressor best air compressor

Product Description

Product Parameter:

Type	Air Compressor Assy
OEM	ME15571
warranty	1 year
sample	accept
place of origin	shandeng
Delivery time	15 day
Packing	natural packing

product details :

other products :

Our certificate:

our factory:

HangZhou CHINAMFG truck part Co., Ltd. is located in HangZhou City, ZheJiang Province, where CHINAMFG is located. It is 1 of the largest truck parts distribution centers in China. Our main products are truck part, cylinder block, crank shaft, diesel motor, Our products sell well all over the world. Where there is SINOTRUK, there are our truck parts. Tell me your needs, we will provide you with the most appropriate products. Budweiser adheres to the principle of honesty, efficiency, quality first, and hopes to cooperate with you for a long time. Welcome to contact us.
Our customer:

Packaging and logistics:

FAQ:
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Engine
Certification:	ISO9001
Driving System Parts:	Front Axle

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China manufacturer High Efficiency Heavy Duty Vehicle Spare Parts Me150591 Engine Air Brake Compressor best air compressor
editor by CX 2024-01-31

China high quality Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with CE portable air compressor

Product Description

Electric silent oil free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw screw air compressor 7bar-13bar with CE

Products Description

Type:	Oil Injected Permanent Magnetic Screw Compressor
Voltage:	380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure:	7bar/8bar/10bar
Installed Motor Power:	18.5~110 Kw
Color:	Blue
Driven Method:	Taper Connection Direct Driven
Air End:	High Efficiency Airend
Trademark:	SCR
Transport Package:	Standard Wooden Packing
Available Certificate:	CE, ISO, UL, ASME, GHOST
Origin:	ZheJiang , China
application:	Packing,Painting,Precision Electroplating,Peparing

Advantages:
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.

Details image

HIGH QUALITY PM MOTOR

The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection
Automatic vacuum expoxy processing enhance the motor quality
The new seal technology of winding, it is sealed with expoxy, better protection for winding.
F grade insulation grade, resist up to 180degree, integrated PTC protection.

PM MOTOR COOLING SCR heavy duty air filter

Liquid Cooling, IP65 PM Motor.
Indepent cooling system.

HIGH EFFICIENCY SEPARATION SYSTEM
Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.

LATEST V/F Inverter
* Latest V/F technology Inverter.
* CE/UL Certificed Inverter.
* Both Motor are inverter control.
* High reliable inverter brand proofed in the market.
* Professional service support.
* Automatic airend speed adjust to match your air demand, help good energy saving

How to choose ?

Model No.	Working pressure bar	Capacity(FAD) m3/min	Power kw	Driving model Cooling method	Noise level dB	Outlet diameter	Weight kg	Dimension mm
YCR7.5	7	1.2	7.5	Direct Air cooling(Standard)	63	G3/4″	400	890560840
	8	1.1
	10	1.0
	12	0.8
YCR11	7	1.8	11	Direct Air cooling(Standard)	64	G3/4″	460	10506901080
	8	1.6
	10	1.5
	12	1.3
YCR15	7	2.6	15	Direct Air cooling(Standard	65	G3/4″	500	10506901080
	8	2.4
	10	2.1
	12	1.8
YCR22	7	3.7	22	Direct driven Air cooling	65	G1″	550	13507801250
	8	3.5
	10	3.1
	12	2.7
YCR30	7	5.3	30	Direct driven Air cooling	67	G1-1/2″	940	14209001425
	8	5.1
	10	4.6
	12	3.9
YCR37	7	6.5	37	Direct driven Air cooling	67	G1-1/2″	1000	14209001425
	8	6.2
	10	5.6
	12	4.9
YCR45	7	8.1	45	Direct driven Air cooling	70	G1-1/2″	1050	175011001700
	8	7.5
	10	7.0
	12	6.0
YCR55	7	10.5	55	Direct driven Air cooling	73	G2″	1500	175011001700
	8	10
	9	9.0
	12	8.0
YCR75	7	14.3	75	Direct driven Air cooling	75	G2″	1700	175011001700
	8	13.0
	10	11.8
	12	10.5

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China high quality Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with CE portable air compressor
editor by CX 2024-01-31

China high quality Energy Saving Rotary Screw Type Outstanding Oil Free Air Compressor air compressor CHINAMFG freight

Product Description

Energy Saving Rotary Screw Type Outstanding Oil Free Air Compressor

Product Description

Oil free screw air compressors are widely used in industries that require high quality air sources such as: pharmaceutical, food, electronics, chemical, packaging, etc. 100% pure compressed air is a necessary procedure to guarantee satisfactory crafts and product quality, which ensures the production of high-end products safely and risk-free.
The lubrication system of an oil free screw air compressor is an individual fuel recycling unit. The compression chamber and the bearings were separated by a set of sealed high-performance mechanical assembly. The lubricating oil can only flow in the enclosed area and is prevented to enter the compression chamber, which only contains 100% pure compressed oil-free air. The users could obtain 100% pure compressed air with some slight post-treatment of water and dust removal

Model No.	Capacity FAD(m3/min)			Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	Dimension(mm)			Weight (kg)
Model No.	0.7MPa	0.8MPa	1.0MPa	Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	L	W	H	Weight (kg)
WFS-7.5A	1.3	1.2	/	7.5	60	G3/4	1100	845	1260	520
WFS-11A	1.6	1.5	1.4	11	60	G3/4	1100	845	1260	580
WFS-15A	2.5	2.3	2	15	65	G3/4	1520	1100	1400	620
WFS-18.5A	3.3	3.1	2.5	18.5	65	G1	1520	1100	1400	720
WFS-22A	3.7	3.5	3	22	68	G1	1520	1100	1400	830
WFS-30A	5.3	5	4.3	30	71	G1-1/2	1760	1250	1600	980
WFS-37A	6.2	5.9	5	37	71	G1-1/2	1760	1250	1600	1100
WFS-45A	7.5	7	6	45	74	G1-1/2	1900	1250	1360	1250
WFS-55A	10	9.5	7.9	55	74	G2	1900	1250	1360	1450
WFS-75A	13	12.5	10	75	75	G2	1900	1250	1360	1600
WFS-90A	15	13.5	12.8	90	75	G2	2000	1250	1360	2000
WFS-110A	20	18.5	16.5	110	78	DN65	2100	1850	1700	2500
WFS-132A	23.5	23	20	132	78	DN65	2100	1850	1700	2650
WFS-160A	26	24	23	160	80	DN80	2300	1900	1900	2800
WFS-180A	32.5	31	28	180	82	DN80	2300	1900	1900	3000
WFS-250A	42	40	38	250	85	DN100	3200	2100	2000	4800

Product Details

Advantage:

Oil Free —-Totally Oil Free:
Oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently.
Water —- Lubrication, Sealing and Cooling:
Ideal isothermal compression     High efficiency (large air delivery)

Low temperature compression    No need the intercooler and after cooler

Low rotation speed             Low noise, low vibration and no need the overdrive gear

Low viscosity of lubrication water   Easy to be separated with the air
All stainless steel pipe : Simple ,non-corrosive,non-polluting,high reliablity

Ceritifications

Company Information

Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing Screw Air Compressor.

Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 Air Compressor every year.

We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The Screw Air Compressor are widely sold to Southeast Asia, Central Asia, Middle East, Africa, and South America…
FAQ

Q1: Why customer choose us?
A: CHINAMFG MACHINERY CO., LTD., with 13 years old history, we are specialized in Screw Air Compressor. We warmly welcome your small trial order for quality or market test.
Q2: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted.Pls check Our Company Profile.
Q3: What’s your delivery time?
A: Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q5: How long could your air compressor be used?
A: Generally, more than 10 years.
Q6: What’s payment term?
A: T/T, L/C, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q7: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q8: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Single Screw Compressor

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China high quality Energy Saving Rotary Screw Type Outstanding Oil Free Air Compressor air compressor CHINAMFG freight
editor by CX 2024-01-15

China Good quality 40 Bar Pet High Pressure Air Compressor /Water Cooling High Pressure Pet Bottle Reciprocating Compressor air compressor repair near me

Product Description

Silent screw oil-free Piston Booster compressor

Overall Beauty
According to the special design layout of the whole machine, the structure is beautiful and ergonomic design

High level of safety protection
Fully enclosed structure design, safe operation process

Easy maintenance
The cover panel is easy to disassemble,and the observation window is convenient for abserving the internal state of the running process

Low noise
The sound-absorbing cotton is laid inside the mute cover, and the full enveloping design effectively prevents the running noise from being transmitted, which is 10-15% lower than that of the open type machine
Silent cover is optional ,screw pistion booster is optional

Detailed Photos

Packaging & Shipping

FAQ

1. What makes you different with others?

1) Our Excellent Service
For a quick, no hassle quote just send email to us
We promise to reply with a price within 24 hours – sometimes even within the hour.

2).Our quick manufacturing time
For Normal orders, we will promise to produce within 15-20 working days.
We can ensure the delivery time according to the formal contract

2. Can I use our own brand logo on the products?

Yes. We provide OEM/ODM service to our customers. Our professional engineers having rich experience in heat pump design and manufacture. Just tell us your ideas or provide the drawing, we can help you to carry out your ideas.

3.What is your terms of delivery?

We accept FOB, CFR, CIF, EXW etc. You can choose the 1 which is the most convenient or cost effective for you.

4.What about warranty?

12 Months after B/L date. Any failure occurred within the period due to our responsibility, we’ll supply you the spare parts for free, also permanent technical support and consultation all life long for the machines.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Vertical
Structure Type:	Closed Type
Compress Level:	Double-Stage

Customization:	Available \|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Good quality 40 Bar Pet High Pressure Air Compressor /Water Cooling High Pressure Pet Bottle Reciprocating Compressor air compressor repair near me
editor by CX 2024-01-15

China Professional Silent Medical 100% Oil-Free Water-Lubricated Direct Drive 7bar 8bar 10bar High Performance Oilless Air Compressor wholesaler

Product Description

Product Description

Model: DCW-50A
Type: totally oil free water lubrication screw air compressor
Screw type: Single screw
Free air delivery: 5.9m3/min
Working pressure: 8 bar 0.8Mpa
Max pressure: 10 bar 1.0 Mpa
Control: PLC
Driven: direct
Cooling: by water
Electric motor: 50hp 37kW 380v/50hz/3ph,also can make 220v/60hz,380v/60hz,440v/60hz,600v/60hz,415v/50hz and dual voltage etc.
Discharge temperature: less than ambient +8 ºC
Noise: less than 71dB(A)
Air outlet size: G1 1/2″
Dimension: 1760*1250*1600mm
Weight: 1100kg

1. Air-end
Single screw air-end made by Japanese technology, The interior consists of 1 horizontal screw plus up & down 2 vertically placed star wheels, it’s more like “3 screws”. As this symmetrical structure design makes the axial force and radial force cancel each other, improve the stability of the operation and compression efficiency, but lesser noise.

No like the copper screw, our air-end is made buy stainless steel without any coating. Because copper screw has the possibility to generate verdigris which can spoiled your water and air, vanish all of your effort.

2. Motor
Custom made professional motor for oil-free series, motor as the driving component, it’s transmission ratio, service factor and rpm, almost everything affect directly to the driven component. We use permanent magnet motor which has no coil and many unnecessary parts, reduce the failure chance, decrease motor size and weight, but gives higher transmission ration.

3. Automatic Water level Switch
According to the internal circulating water, the switch will automatically turn-on and start replenish if needed, to ensure the lubrication and cooling effect, avoid overheating all the time without any supervision needed.

4. Air Filters
” Mann” Original filters, using the latest alternating closed filter chamber, combined with tandem filter alignment which increases 50% filtration area by small footprint, purify the air from the very beginning.

The entire element does not contain any metal parts, you can use simply do incineration or other easy treatment. The filter housing is reusable, just clean or replace the element, it saves resources and cost.

5. Valves
Original Japanese imported valves, the best option to prevent downtime caused by leakage, plugging etc,. Ensure quality not only by experiences, but also endorsement from well-know brands, as we know detail leads to success.

6. Cooling system
Reasonable cooling method, cooling method (by air/water) is optional due to customer, accurately calculate the needed cooling air/water to avoid additional energy consumption. Use copper heat ex-changer for better heat dissipation effect, help compressor performs always the best!

7. Intake valve
Custom made for every oil-free, like opening way, angle, diameter and other many aspects, to realize 0~100% adjustment air suction range automatically. In the meantime, the the seal ring can reduce pressure loss. It’s active and long life ensure stable loading and unloading for compressor.

8. Invetor
With the strategic cooperation agreement between CHINAMFG & Delta, every each invertor we use is special made from Delta, tolerate higher temperature, take care complex inlet power and maximize the performance of the permanent magnet motor. Relying on Delta’s CHINAMFG service, a better experiment is prepared for you.

9. Water/air separator
Self-develope and designed water/air separator, adopts vortex water-air separation technology, effectively separates the moisture from the compressed air, reduces the burden for after air treatment . It’s totally made by stainless steel, avoid rust, keep system clean.

10. Water softener
Softened water is the only water can be used in water lube compressor, but many impurities and micro elements are exist in our water sources, if use directly the local water, then impurities can damage air-end, tanks from inside.

Model	Cooling	Working Pressure		Air Delivery		Motor Power	Air/Water Cooling vloume	Dimension	Outlet diameter	Weight
		bar	psig	m3/min	cfm	kw/hp	L/min	mm	Inch	kg
DCW-10A	Air cooling	7	100	1.3	46	7.5/10	2	11008451260	G3/4	520
		8	116	1.2	42
		10	145	/	/
DCW-15A		7	100	1.6	57	11/15	2.5/12.5	11008451260	G3/4	580
		8	116	1.5	53
		10	145	1.4	49
DCW-20A		7	100	2.5	88	15/20	3.5/4	152011001400	G3/4	620
		8	116	2.3	81
		10	145	2	71
DCW-25A		7	100	3.3	116	18.5/25	4	152011001400	G1	720
		8	116	3.1	109
		10	145	2.5	88
DCW-30A		7	100	3.7	131	22/30	5	152011001400	G1	830
		8	116	3.5	124
		10	145	3	106
DCW-40A	Water cooling	7	100	5.3	187	30/40	7	176012501600	G1 1/2	980
		8	116	5	177
		10	145	4.3	152
DCW-50A		7	100	6.2	219	37/50	9	176012501600	G1 1/2	1100
		8	116	5.9	208
		10	145	5	177
DCW-60A		7	100	7.5	265	45/60	10	190012501360	G1 1/2	1250
		8	116	7	247
		10	145	6	212
DCW-75A		7	100	10	353	55/75	12	190012501360	G2	1450
		8	116	9.5	335
		10	145	7.9	279
DCW-100A		7	100	13	459	75/100	18	200012501360	G2	1600
		8	116	12.5	441
		10	145	10	353
DCW-125A		7	100	15	530	90/125	20	210018501700	G2	2000
		8	116	13.5	477
		10	145	12.8	452
DCW-150A		7	100	20	706	110/150	24	210018501700	DN65	2500
		8	116	18.5	653
		10	145	16.5	582
DCW-175A		7	100	23.5	830	132/175	30	230019001900	DN65	2650
		8	116	23	812
		10	145	20	706
DCW-220A		7	100	26	918	160/220	35	230019001900	DN80	2800
		8	116	24	847
		10	145	23	812
DCW-250A		7	100	32.5	1147	180/250	43	230019001900	DN80	3000
		8	116	31	1094
		10	145	28	989
DCW-350A		7	100	42	1483	250/350	53	320021002000	DN100	4800

• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)

• Shipping method: by sea, by LCL/FCL or as requested

• Delivery method: FOB, CFR, CIF and EXW etc.

• Delivery time: in 7-15 days after receiving deposit (customized machines not included)

Our Service

1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots.
6.All kinds of technical documents in different languages.

After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine Genuine spare parts will be provided with the best price.

• An overboard engineer service is available.

Special Customized Service

1) Full OEM

• Quantity: at least 5 pcs

• In this plan, we will do all the changes (Color, nameplate, and logo) as your need, and will not charge extra fee.

2) Half OEM

• Quantity: no limit

• Under this program, we can make the necessary alteration (nameplate and logo) but we will charge some extra fee for the nameplate, as the nameplate factory has the MOQ.

3) Logo OEM

• Quantity: no limit

• Only the logo will be changed to yours, and no extra fee will be charged.

Overseas Engineer Service

• We are available to send our engineer for aboard service. Only need you to arrange accommodation, transportation, and translator. The extra cost for each will be discussed based on the local price level.

1.Why customer choose us?
DEHAHA COMPRESSOR ZheJiang CO.,LTD.with 24 years old history,we are specialized in Rotary Screw Air Compressor.Germany Standard and 13 years exporting experience help us won more than 30 loyal foreign agents.We warmly welcome your small trial order for quality or market test.

2.Are you a manufacturer or trading company?
We are professional manufacturer with big modern factory in HangZhou,China,with professional design team.Both OEM & ODM service can be accepted.

3.Where is your factory located? How can I visit there?
Our factory is located in HangZhou City, ZheJiang Province, China. We can pick up you from ZheJiang , it’s about 1 hour from ZheJiang Xihu (West Lake) Dis. Airport to our factory. Warmly welcome to visit us!

4.What’s your delivery time?
380V 50HZ we can delivery the goods within 14 days. Other electricity or other color we will delivery within 22 days,if urgently order,pls contact our sales in advance.

5.How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts and we can provide some spare parts of the machines.

6.How does your factory do regarding quality control?
Quality is everything. we always attach great importance to quality controlling from the very beginning to the very end. Our factory has gained ISO9001:2015 authentication and CE certificate.

7.How long could your air compressor be used?
Generally, more than 10 years.

8. What’s payment term?
T/T,L/C,D/P,Western Union,Paypal,Credit Card,and etc.Also we could accept USD, RMB, Euro and other currency.

9.How about your customer service?
24 hours on-line service available.48 hours problem solved promise.

10.How about your after-sales service?
(1) Provide customers with installation and commissioning online instructions.
(2) Well-trained engineers available to overseas service.
(3) CHINAMFG agents and after service available. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

China Professional Silent Medical 100% Oil-Free Water-Lubricated Direct Drive 7bar 8bar 10bar High Performance Oilless Air Compressor wholesaler
editor by CX 2024-01-12

China supplier QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 75kw with Great quality

Product Description

Lead Time

Product Description

0.8-1.25Mpa 8-12.5Bar 3.0-13m3/min 75KW Screw air dry water lubricated oil free compressor

Specifications

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of
cooling water

Quantity of

lubricating

water

Dimension

Weight

Air

outlet

Inlet water

32ºC

L*W*H

Mpa

M3/min

T/H

TR-PM37A/W

0.8

1.91-6.50

1 1/2″

15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.

Introduction

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China supplier QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 75kw with Great quality
editor by CX 2024-01-12