Product Description
Semi Hermetic Compressor Unit – Open Type Air Cooled Condensing Unit
This open type condenser unit, manufactured by HangZhou Jiate Refrigeration Equipment Co., Ltd, is the perfect solution for your refrigeration needs. With its semi-hermetic compressor, this unit offers exceptional performance and reliability. Additionally, it provides the flexibility of using other brand compressors if desired.
Features
- Open-type style for easy moving, installation, and maintenance.
- High and low pressure controllers to protect the compressor system in case of breakdowns or overloads.
- Main components include compressor, condenser, receiver tank, filter drier, solenoid valve, pressure controller, pressure gauge, connection box, and electrical controller box.
Whether you need to cool a cold storage room or any other refrigeration application, this compressor unit is designed to meet your requirements. Its open-type style ensures hassle-free installation and maintenance, while the high and low pressure controllers provide added protection for the entire compressor system. With its reliable performance and top-quality components, this unit is a reliable choice for any refrigeration project.
FAQ
- Who are we?
We are based in ZheJiang , China, starting from 2003, specializing in refrigeration industry for 20 years, and staff in our company is more than 100, meanwhile, our footprints are all over China, playing more and more important role in international market.2.What can you buy from us?
Refrigeration Compressors, Condensing Units, Refrigeration Equipment, thermal insulation Sandwich Panels and other Parts, also, we provide turn-key solutions and products according to your needs.3. Why choose us?
We can list the advantages and disadvantages of different solutions (Construction Cost, Running Cost, Maintenance Cost and etc ), which may help you make a decision.4. How can we guarantee quality?
All parts have gone through strict test before assembly in batch, and the finished goods will go through quality test before packing and shipping, also we provide after-services both online and local technical instruction if necessary.5. What is your standard delivery time and shipping port?
It usually takes 10~20 working days for standard parts. And for customized products, it may take 20~30 working days. Departing from ZheJiang , ZheJiang and other Ports.
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| After-sales Service: | Online |
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| Warranty: | 1 Year |
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type |
| Performance: | Low Noise |
| Mute: | Mute |
| Customization: |
Available
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-12-25
China Professional China Semi Hermetic Reciprocating Compressor 3HP 4HP 5HP 6HP 7HP 10HP 12HP 14HP 15HP18HP 20HP 25HP 30HP 40HP 50HP portable air compressor
Product Description
Reciprocating Compressor Feature
· LOW SOUND LEVEL
The unique design of the CHINAMFG compressor* s piston and piston ring reduces the sound level effectively;
Depending on the conditions, the condenser operation mode can be switched between low noise and high efficiency with the variable speed motor.
· STHangZhouRDIZATION
With our Chinese and Japanese engineers hardworking in design, testing, and debugging during the last several decades, the angle and fixed position of each bend pipe has achieved the perfect accuracy, and the components selected can match each other exactly. Moreover, standardization, the inherent strength of the classic quality of CHINAMFG units, enables the perfect designs to be reproduced continuously.
· LOW VIBRATION
A resin piston ring imported from Japan can reduce vibration and stress with patented technology;
For each unit, the vibration from multiple points units has been tested. With standardization, the design that can get the best test result i applied in each unit.
· ABUNDANT OPTIONAL ACCESSORIES
Based on standardization, there are various optional accessories according to national market conditions.
Furthermore, selecting optional accessories for the central unit can be customer-oriented, such as adding a condenser fan control system, removing the PLC controller, and selecting a vibration damper.
· STABLE AND RELIABLE
The machining center in which all the machines are imported from Japan ensures the high quality of CHINAMFG semi-hermetic piston compressors;
Unit protection devices are completely equipped.
· INTELLIGENT CONTROL
The unit is equipped with an I0T intelligent module as standard;
On display, unit operating parameters are reported dynamical ly and fault codes are reported when alarming;
The mobile APP can view the unit running status, running history data, and alarm records (new products in 2019).
Capacity comparison of semi-enclosed reciprocating compressors ( CHINAMFG / Bizer )
| HP | Panasonic | HP | Bizer | ||||||
| Model | Gas Displacement | Cooling Capacity | Cylinders | Model | Gas Displacement | Cooling Capacity | Cylinders | ||
| m³/h | RT | Qty. | m³/h | RT | Qty. | ||||
| 5HP | C-LN37M9A | 19.9 | 2.43 | 2 | 5HP | 4FES-5 | 21.78 | 2.66 | 4 |
| 7.5HP | C-LN55M9A | 30.7 | 3.74 | 2 | 7.5HP | 4DES-7 | 32.39 | 3.95 | 4 |
| 10HP | C-LN75M91 | 47.6 | 5.81 | 4 | 10HP | 4VE-10 | 41.92 | 5.11 | 4 |
| 15HP | C-LN113M91 | 63.4 | 7.73 | 4 | 15HP | 4PE-15 | 58.53 | 7.14 | 4 |
| 20HP | C-LN150M91 | 88.7 | 10.82 | 4 | 20HP | 4NE-20 | 67.89 | 8.28 | 4 |
| 25HP | 4HE-25 | 88.83 | 10.83 | 4 | |||||
| 35HP | C-LN250M91 | 152.1 | 18.55 | 6 | 6HE-28 | 133.4 | 16.27 | 6 | |
| 30HP | 4GE-30 | 101.98 | 12.44 | 4 | |||||
| 6GE-34 | 153.0 | 18.65 | 6 | ||||||
| 40HP | C-LN300M91 | 181.8 | 22.18 | 6 | 40HP | 6GE-40 | 183.0 | 18.65 | 6 |
| 6FE-44 | 183.0 | 22.31 | 6 | ||||||
| 50HP | 6FE-50 | 183.0 | 22.31 | 6 | |||||
Panasonic/Sanyo Reciprocating Compressor Refrigeration Capacity Table
| Serial Number |
Specification | MODEL NO | Evaporation temperature(°C) | |||||
| -40 | -30 | -20 | -15 | -10 | -5 | |||
| Piston compressors | 5HP | C-LN37M9A | 1,932 | 3,809 | 6,571 | 7,594 | 9,437 | 11,507 |
| 7.5HP | C-LN55M9A | 3,280 | 6,130 | 9,265 | 11,507 | 14,571 | 16,986 | |
| 10HP | C-LN75M91 | 3,960 | 8,030 | 13,080 | 16,680 | 20,380 | 25,880 | |
| 15HP | C-LN113M91 | 5,250 | 11,550 | 18,500 | 23,390 | 29,400 | 35,430 | |
| 20HP | C-LN150M91 | 9,200 | 17,700 | 27,660 | 34,570 | 42,700 | 50,380 | |
| 35HP | C-LN250M91 | 14,990 | 28,840 | 45,065 | 56,323 | 69,750 | 82,815 | |
| 40HP | C-LN300M91 | 17,920 | 34,460 | 53,853 | 67,306 | 83,135 | 98,964 | |
Bingshan Group was founded in 1930(Investment by CHINAMFG & Chinese government); there are 43 enterprises, which include 1 public company, 9 subsidiary enterprises (domestically funded enterprises), and 32 Sino-foreign joint ventures. CHINAMFG Group has total assets of 9.5 billion RMB and 12000 contracted employees. China’s largest manufacturing base of refrigeration and air-conditioning equipment, agricultural deep processing equipment base, and 1 of the main bases of China’s petrochemical general machinery equipment.
HangZhou CHINAMFG Engineering & Trading Co., Ltd. (Hereafter referred to as BSET) is a jointly funded professional trading company by HangZhou CHINAMFG Group Co., Ltd and HangZhou Refrigeration Co., Ltd. in 1988. Concentrating on consulting, design, and sales.
BSET provides quality products to different application fields including fruit and vegetable, meat and poultry, seafood, beverage etc processing and freezing & refrigerating fifield etc.
BSET has undertaken hundreds of turnkey projects in Asia, Africa, America etc. more than 60 countries and regions, as well as offer customized energy optimization and sustainable cold chain solutions.
Main Application
Heating Ventilation Central Air Conditioning
Industrial Refrigeration
Food Refrigeration
Trading & Service
OEM & PART
Main Products
Screw Compressor Unit Series
Piston Compressor Unit Series
LiBr Absorption Chiller Series
Condenser and Cooling Tower Series
Evaporator Series
Quick Freezer Series
Commercial VRF Series, Air Handling Unit Series, Terminal Equipment Series
FAQ:
Q1.What is our main product?
A1: Our company is a professional trading company funded by HangZhou Refrigeration Co., Ltd. in 1988. Concentrate on consulting, design, sales, installation, commissioning, and maintenance of the refrigeration equipment.
Q2.When can I get the price?
A2:We usually offer the quotation within 2-3 work days for equipment and 5-10 work days for the system after receiving your inquiry. For urgent offer, please contact with us for special.
Q3.What is the Trade Term?
A3: We accept Ex-work factory, FOB HangZhou, CNF or CIF, as your requirement.
Q4.How long is our Production leading time?
A4: It depends on the type of equipment.
For cold storage equipment, the lead time is 60-80 days after receiving the down payment or Letter of credit.
For Spiral Freezer, Tunnel Freezer, the lead time is 80-90 days after receiving down payment or Letter of credit.
For the flake ice making unit and plate freezer, the lead time is 45 days after receiving down payment or letter of credit.
Q5.What is the Payment term?
A5: By 100% T/T before shipment or By L/C at sight.
Q6. During shipping, if there is damage to products, how do you get a replacement?
A6: Firstly, we should investigate the reason cause the damage. At the same time, we will claim for the insurance by ourselves or assist the buyer.
Secondly, we will send the replacement to the buyer. The responsible person for the above damage will take charge of the cost of the replacement.
Q7. What are your terms of packing?
A7: Packing: export-worthy package suitable for container transportation.
Q8. Do you test all your goods before delivery?
A8: Yes, we have 100% test before delivery.
Q9: How do you make our business long-term and good relationship?
A9: HangZhou Refrigeration Co., Ltd was established on 1930. In past 88 years, we have set up our famous brand “Bingshan” not only in domestic market but also overseas market. How to make this brand life so long time? Good quality and reliable service create good reputation among the customers. Many customers keep adopting our system in past 20days extension of the business. Win-win business is our main task for the long-term cooperation.
Q10: Are you a factory or a trading company?
A10: We are the only door to overseas market for HangZhou Refrigeration Co., Ltd. We have our own design team, installation team and after-sales team. We are professional engineering & trading company. We have set up branch office in Philippines, Malaysia, Thailand, Burma, Cambodia, Singapore, Bangladesh, Pakistan, Russian, Uzbekistan, Brazil, Argentina etc.
Q11: Where is your factory located?
A11: Our factory is located in HangZhou, ZheJiang province.
Q12: What is your warranty?
A12: Warranty: 12months after commercial running or 18months from the date of shipment, subject to the earlier expiry.
Q13: Can you arrange 30 party pre-shipment inspection
A13: Pre-shipment inspection: Supplier’s pre-shipment inspection is Final; pre-shipment inspection by third Party on buyers cost.
Q14:Can we do our OEM logo?
A14:Yes, for the products with drawing supplied by you, we of course apply your logo
| After-sales Service: | 12 Months |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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What Industries Commonly Use Water-Lubricated Air Compressors?
Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:
- Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
- Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
- Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
- Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
- Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.
While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.
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How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2023-12-06