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China factory Hobbies and Light Industry Applications Piston Oil Free Air Compressor small air compressor

Product Description

PM2400C Mini Small Oil Free Low Pressure Piston Pump Oilless Medical Oxygen Concentrator Air Compressor

Advantages:
Oil-less Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Thermal protection (130 deg C)
  4. Power cord with plug, 1m length
  5. Shock mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Two stainless steel needle valves each with lock nut.
  9. All nickel plated fittings
  10. Power supply 230V, 50/60 Hz

This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc.

Specification:

Model Frequency Flow Pressure Power Speed Current Voltage Heat Sound Weight Hole Installation Dimensions
Hz L/min Kpa Kw Min-1 A V 0 C db(A) Kg MM MM
PM200C 50 50 200 0.12 1380 0.45  210/235 5-40 48 1.8  M5 L100xW74
60 58 200 0.13 1450 0.90  110/125 5-40 48 1.8  M5
PM300C 50 75 300 0.15 1380 0.76  210/235 5-40 45 3.2  M6 L118xW70
60 90 300 0.16 1450 1.52  110/125 5-40 45 3.2  M6
PM550C 50 105 600 0.32 1380 1.50  210/235 5-40 56 6.0  M6 L148xW83
60 115 600 0.35 1450 3.00  110/125 5-40 56 6.0  M6
PM1200C 50 120 300 0.45 1380 1.70  210/235 5-40 58 7.6  M6 L203xW86
60 145 300 0.49 1450 3.50  110/125 5-40 58 7.6  M6
PM1400C 50 160 700 0.45 1380 1.70  210/235 5-40 58 8.5  M6 L203xW86
60 180 700 0.49 1450 3.50  110/125 5-40 58 8.5  M6
PM2000C 50 230 800 0.55 1380 2.50  210/235 5-40 60 10.0  M6 L203xW86
60 250 800 0.60  1450 5.20  110/125 5-40 60 10.0  M6
HP2400C 50 240 900 0.90  1380 3.30  210/235 5-40 75 17.0  M7 L246xW127
60 258 900 1.00  1450 6.80  110/125 5-40 75 17.0  M7
PM3000C 50 250 1000 1.50  1380 4.20  210/235 5-40 76 17.5  M7 L246xW127
60 270 1000 1.70  1450 9.00  110/125 5-40 76 17.5  M7

Why use a Rocking Piston Product?

Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.

Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.

Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.

Application:

  1. Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
  2. Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
  3. Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
  4. General industrial application include:Cable pressurization,core drilling
  5. Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
  6. Printing and packaging application include:vacuum frames
  7. material Handling application include:vacuum mixing

 

 

Lubrication Style: Oil-free
Cooling System: Air Cooling
Structure Type: Closed Type
Compress Level: Single-Stage
Refrigerant Type: Air
Material: Steel
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China factory Hobbies and Light Industry Applications Piston Oil Free Air Compressor   small air compressor China factory Hobbies and Light Industry Applications Piston Oil Free Air Compressor   small air compressor
editor by CX 2023-10-27

China factory Oilless Oil-Free Screw Scroll Piston Applications Laser Cutting Organic Fertilizer Production Tire Production Equipment Air Compressor best air compressor

Product Description

Oilless oil-free Screw Scroll Piston applications laser cutting organic fertilizer production tire production equipment air compressor 

Application of Air Compressor

Air compressors are used in a wide variety of applications, including:

  • Construction: Air compressors are used on construction sites to power pneumatic tools such as drills, hammers, and saws. They are also used to inflate tires, clean surfaces, and power air-powered nail guns.
  • Manufacturing: Air compressors are used in manufacturing to power pneumatic tools and equipment. They are also used to blow off dust and debris, and to provide compressed air for a variety of other applications.
  • Automotive: Air compressors are used in automotive shops to power pneumatic tools such as impact wrenches, air ratchets, and tire inflators. They are also used to clean and detail vehicles.
  • Agriculture: Air compressors are used in agriculture to power pneumatic tools such as sprayers, dusters, and air drills. They are also used to inflate tires and to clean equipment.
  • Medical: Air compressors are used in medical facilities to power pneumatic tools such as drills, saws, and syringes. They are also used to inflate hospital beds and to provide compressed air for a variety of other medical applications.
  • Other: Air compressors are used in a variety of other applications, such as in the food and beverage industry, the oil and gas industry, and the mining industry.

When choosing an air compressor, it is important to consider the specific application for which it will be used. Air compressors come in a variety of sizes and capacities, and it is important to choose 1 that is the right size for the job. It is also important to consider the type of air compressor that is best suited for the application. There are 3 main types of air compressors: reciprocating compressors, rotary screw compressors, and centrifugal compressors. Reciprocating compressors are the most common type of air compressor. They are relatively inexpensive and easy to maintain. However, they can be noisy and vibrate. Rotary screw compressors are more expensive than reciprocating compressors, but they are quieter and vibrate less. Centrifugal compressors are the most expensive type of air compressor, but they are the most efficient. They are also the quietest and least likely to vibrate.

Air compressors are a versatile tool that can be used in a variety of applications. When choosing an air compressor, it is important to consider the specific application for which it will be used.

After-sales Service: Installation Guide 1-Year Warranty
Warranty: Installation Guide 1-Year Warranty
Principle: Rotary Compressor
Application: Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China factory Oilless Oil-Free Screw Scroll Piston Applications Laser Cutting Organic Fertilizer Production Tire Production Equipment Air Compressor   best air compressorChina factory Oilless Oil-Free Screw Scroll Piston Applications Laser Cutting Organic Fertilizer Production Tire Production Equipment Air Compressor   best air compressor
editor by CX 2023-10-19