* Independent research and development of IP54 motor
Model
Power KW
Power HP
Air flow L/min
Pressure bar
Drive Mode
SA-10A
7.5
10
1.2/1.1/0.95/0.8
7/8/10/12
Direct
SA-15A
11
15
1.65/1.5/1.3/1.1
7/8/10/12
Direct
SA-20A
15
20
2.5/2.3/2.1/1.72
7/8/10/12
Direct
SA-25A
18.5
25
3.2/3.0/2.7/2.4
7/8/10/12
Direct
SA-30A
22
30
3.8/3.6/3.2/2.7
7/8/10/12
Direct
SA-40A
30
40
5.3/5.0/4.5/4.0
7/8/10/12
Direct
SA-50A
37
50
6.8/6.2/5.6/5.0
7/8/10/12
Direct
SA-75A
55
75
10/9.6/8.5/7.6
7/8/10/12
Direct
SA-100A
75
100
13.4/12.6/11.2/10.0
7/8/10/12
Direct
SA-150A
110
150
21/19.8/17.4/14.8
7/8/10/12
Direct
SA-175A
132
175
24.5/23.2/20.5/17.4
7/8/10/12
Direct
FAQ:
Q1: Are you factory or trade company? A1: We are factory. And we have ourselves trading company.
Q2: How about the warranty terms of your machine? A2: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q3: Could you provide some spare parts of the machines? A3: Yes, we can offer.
Q4: What about product package? A4: We will pack the products strictly with standard wooden carton.
Q5: Can you customized the voltage of products? A5: Yes, the voltage can be customized according to your requirement. Like 380V/60HZ, 415V/50HZ, 220V/60HZ and so on.
Q6: Can you provide samples? A6: Yes, we cam provide samples.
Q7: How long will you take to arrange production? A7: Regular model within 7-15 days. Customized model within 25-30 days.
Q8: How about your customer service? A8: 24 hours on-line service available. 48 hours problem solved promise.
Q9: Which payment term can you accept? A9: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q10: Which trade term can you accept? A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
Online Service
Warranty:
1 Year
Lubrication Style:
Lubricated
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Vertical
Samples:
US$ 1700/unit 1 unit(Min.Order)
|
Request Sample
Customization:
Available
|
How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style:
Oil Free
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Horizontal
Structure Type:
Closed Type
Installation Type:
Stationary Type
Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.
Electric silent oil free screw type 7.5kw 15kw 22kw 37kw 75kw air compressor 8bar 10bar 13bar with CE for Industrial
Motor The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.
Air end Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.
Intake valve The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.
MPV
Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.
Cooling system Feature:Large cooler system Advantage:Axial flow Fan used forgood cooling effect Benefit:Allow ambient temperature at 52″C.
Smart display screen Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date Benefit:Simple operation and trouble free
Oil and gas separator With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel consumption of the unit.
The durable pipe system The galvanized pipe is more durable, sturdy, longer, longer, and durable.
Specification
Model
Working Pressure
Air Delivery
Motor Power
Type of Driving
Type of Cooling
Dimension(mm)
Weight
Output pipe
psig
bar
cfm
m3/min
kw/hp
L
W
H
(kg)
Diameter
GLDS-10A
100
7
38.8
1.1
7.5/10
Driect driven
Air Cooling
850
650
800
240
3/4″
116
8
35.3
1
145
10
30
0.85
181
12.5
24.7
0.7
GLDS-15A
100
7
63.6
1.8
11/15
1050
700
1000
450
3/4″
116
8
58.3
1.65
145
10
53
1.5
181
12.5
45.9
1.3
GLDS-20A
100
7
84.7
2.4
15/20
1050
700
1000
450
3/4″
116
8
77.7
2.2
145
10
74.2
2.1
181
12.5
63.6
1.8
GLDS-25A
100
7
109.5
3.1
18.5/25
1250
850
1100
620
1″
116
8
102.4
2.9
145
10
95.3
2.7
181
12.5
81.2
2.3
GLDS-30A
100
7
134.2
3.8
22/30
1250
850
1100
620
1″
116
8
127.1
3.6
145
10
113
3.2
181
12.5
88.3
2.5
GLDS-40A
100
7
187.1
5.3
30/40
1350
850
1040
680
1-1/2″
116
8
176.6
5
145
10
151.8
4.3
181
12.5
127.1
3.6
GLDS-50A
100
7
233
6.6
37/50
1550
1571
1330
850
1-1/2″
116
8
218.9
6.2
145
10
201.3
5.7
181
12.5
162.4
4.6
GLDS-60A
100
7
282.5
8
45/60
1550
1571
1330
850
1-1/2″
116
8
271.9
7.7
145
10
243.6
6.9
181
12.5
211.9
6
GLDS-75A
100
7
370.8
10.5
55/75
1950
1270
1620
1800
2″
116
8
346
9.8
145
10
307.2
8.7
181
12.5
257.8
7.3
GLDS-100A
100
7
480.2
13.6
75/100
1950
1270
1620
1900
2″
116
8
459
13
145
10
399
11.3
181
12.5
356.6
10.1
GLDS-125A
100
7
572
16.2
90/125
2450
1600
1740
1950
2″
116
8
543.8
15.4
145
10
466.1
13.2
181
12.5
395.5
11.2
Motor Efficiency Class: Ultraefficient/IE3/IE2 as per your required
Motor Protection Class: IP23/IP54/IP55 or as per your required
Certification: CE/ISO9001
Voltage: 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, dual voltage is also ok
Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process. Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray. Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust. Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control. Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport. Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control. Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net. The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration. Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator. Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core. Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board. Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace. Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device. Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting. The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine. Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting. Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying. Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission. Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system. Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion. Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.
ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.
Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe. Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns. Advantages: Large displacement: Displacement 10% higher than ordinary piston compressor. Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving. Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down. Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
FAQ: Q1:Where is your factory located? A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.
Q2:How many air compressors do you produce everyday? A: We can produce 100 pieces everyday.
Q3: Can you use our brand? A: Yes, OEM/ODM is available.
Q4:How about your after-sales service? a.Provide customers with installation and commissioning online instructions. b.Well-trained engineers available to overseas service. c.CHINAMFG agents and after service available.
Q5:What’s your delivery time? Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: Why should I choose you? 1. 24/7 after sales service support in different languages; 2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center; 3. Technical training for customers in Glades air compressor factory or working site; 4. Plenty of original spare parts with proven quality are all available.
5.All kinds of technical documents in different languages.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
24 Hours Online Service
Warranty:
1 Year
Lubrication Style:
Lubricated
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Horizontal
Customization:
Available
|
Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
The Airend of Kingair water lubricated Oil-free CHINAMFG adopts PEEK door rotor, aerospace grade stainless steel rotor and a new production process. Using nano-scale water filter core and Inlet reverse osmosis system, it can provide a stable and qualified lubricating water treatment system for the compressor. The oil-free machine system can change water without stopping according to the set water change cycle, reducing daily maintenance costs and making use more worry-free. The system is simple, reduces parts and failure points, and improves reliability. Low energy consumption, isothermal compression, higher volumetric efficiency, more than 15% energy saving than two-stage compression dry oil-free screw compressor.
Detailed Photos
Product Parameters
Model
KAW-22A
Power(Kw)
22Kw
Pressure(Bar)
10Bar
Volume flow(m3/min)
3.21m3/min
Air Outlet
1 1/2″
Weight(kg)
730Kg
Dimension(mm)
1400×900×1450mm
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of “professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.
FAQ
Q1. Is KINGAIR trading company or manufacturer ? A: We are professional manufacturer of screw air compressor, more than 20 years experience.
Q2. How long is KINGAIR delivery time ? A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.
Q3. How about your after-sales service? A: 1. Provide customers with installation and commissioning online instructions. 2. Well-trained engineers available to overseas service. 3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.
Q4. What is the available voltage KINGAIR compressor? A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And KIGNAIR also supplies the required voltage.
Q5. Do you have any certificate ? A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.
Q6. Do you offer OEM service ? A: Yes, both OEM & ODM service can be accepted.
Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range? A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
on Line Technical Support
Warranty:
1 Year
Lubrication Style:
Lubricated
Cooling System:
Water Cooling
Power Source:
AC Power
Cylinder Position:
Horizontal
Samples:
US$ 9999/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
Advantages: 1. China-Japan latest technology cooperation, high reliability. 2. Oil Cooling Permanent Magnetic Motor. 3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment. 4. IE4 Efficiency motor efficiency. 5. Most energy saving mode, Only work at loading. 6. Wide frequency range 25%-100%. 7. Premium Magnetic material resist more than 180ºC temp. 8. Reliable PM motor supplier from Italy. 9. Direct Taper connection, no transmission power loss, easy maintenance. 10.Touch Screen PLC with preset running schedule, more intelligent control. 11. Both main motor and fan motor are inverter control, more accurate control. 12. Easy for installation and service. 13. Fantastic Energy Saving, save up to more than 30-40%.
Details image
HIGH QUALITY PM MOTOR
The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection Automatic vacuum expoxy processing enhance the motor quality The new seal technology of winding, it is sealed with expoxy, better protection for winding. F grade insulation grade, resist up to 180degree, integrated PTC protection.
HIGH EFFICIENCY SEPARATION SYSTEM Cyclone oil tank design encsure the high separation efficiency. First stage mechanical centrifugal separation. Second stage is high efficiency oil separator. 4000hours life-span of oil separator. The oil content is lower than 3PPM.
LATEST V/F Inverter * Latest V/F technology Inverter. * CE/UL Certificed Inverter. * Both Motor are inverter control. * High reliable inverter brand proofed in the market. * Professional service support. * Automatic airend speed adjust to match your air demand, help good energy saving
How to choose ?
Model No.
Working pressure bar
Capacity(FAD) m3/min
Power kw
Driving model Cooling method
Noise level dB
Outlet diameter
Weight kg
Dimension mm
YCR7.5
7
1.2
7.5
Direct Air cooling(Standard)
63
G3/4″
400
890*560*840
8
1.1
10
1.0
12
0.8
YCR11
7
1.8
11
Direct Air cooling(Standard)
64
G3/4″
460
1050*690*1080
8
1.6
10
1.5
12
1.3
YCR15
7
2.6
15
Direct Air cooling(Standard
65
G3/4″
500
1050*690*1080
8
2.4
10
2.1
12
1.8
YCR22
7
3.7
22
Direct driven Air cooling
65
G1″
550
1350*780*1250
8
3.5
10
3.1
12
2.7
YCR30
7
5.3
30
Direct driven Air cooling
67
G1-1/2″
940
1420*900*1425
8
5.1
10
4.6
12
3.9
YCR37
7
6.5
37
Direct driven Air cooling
67
G1-1/2″
1000
1420*900*1425
8
6.2
10
5.6
12
4.9
YCR45
7
8.1
45
Direct driven Air cooling
70
G1-1/2″
1050
1750*1100*1700
8
7.5
10
7.0
12
6.0
YCR55
7
10.5
55
Direct driven Air cooling
73
G2″
1500
1750*1100*1700
8
10
9
9.0
12
8.0
YCR75
7
14.3
75
Direct driven Air cooling
75
G2″
1700
1750*1100*1700
8
13.0
10
11.8
12
10.5
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style:
Lubricated
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Angular
Structure Type:
Closed Type
Installation Type:
Stationary Type
Customization:
Available
|
How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style:
Oil Free
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Horizontal
Structure Type:
Closed Type
Installation Type:
Stationary Type
What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
Characteristics of oil-free scroll air compressor 100% oil-free The compression chamber of the oil-free scroll air compressor is completely separated from the bearing chamber, eliminating oily air at the source of structural design, and there is no need to add lubricating oil during use, and there is no oil stain and condensate discharge during operation. It is a real zero discharge and more environmentally friendly and economical. Our oil-free scroll air compressor provides high-quality 100% oil-free compressed air, which is certified by German Rhine certification agency t Ü v The test of the oil-free scroll air compressor shows that t Ü V proves that the air quality of our oil-free air compressor meets the iso8573-1 standard, which is the highest standard of air quality.
Low vibration Rotation: the vibration of circular rotation is much lower than that of reciprocating motion. Balance: during rotation, the high-pressure area is around the axis, evenly distributed without eccentricity, and the balance is excellent. Start and stop: small operating torque and superior start and stop.
Low noise No intake valve: there is no need to worry about the closing sound of the one-way valve and the unique “bang, bang…” piston air compressor Sound. Low rotating speed: the rotating speed is only 3000rpm, the screw machine is 20000rpm, and there is no high-frequency buzzer on the screw machine. No oil: there is no liquid percussion sound a lubricating oil pipeline. Small airflow fluctuation: suction and exhaust are continuous and stable, more than 6000 times per minute, making the airflow pulsation very small.
High efficiency: Suction and exhaust are continuous and stable, more than 6000 times per minute, making the airflow pulsation very small. Compared with other structural air compressors, the scroll air compressor belongs to positive displacement continuous exhaust and has no clearance volume, so the volumetric efficiency of the scroll air compressor is more than 98%; Flexible sealing technology and gas floating seal are adopted to automatically compensate the slow wear of materials, improve the sealing performance of products and reduce leakage loss.
high reliability: High machining accuracy, up to μ M level, after precision machining, the surface of the vortex host is treated with a special coating to ensure its lasting use in various environments and more stability and reliability. After T6 heat treatment and semi-solid die casting, the product has high mechanical strength and elongation, CHINAMFG the technical level of the aviation industry. It is equipped with a large-capacity multi-plate cooling fan and an aftercooler for cooling to ensure the effective cooling of the host and stable operation even if the ambient temperature is high.
Maintenance-free Reduce the number of components to the maximum limit, and there is no need to configure the necessary suction and exhaust valves, piston rings, and other vulnerable parts of the piston air compressor. Compared with other types of air compressors, there is no need to configure the necessary suction valves, temperature control valves, minimum pressure valves, and other valve components of the screw air compressor, which greatly reduces the possibility of machine maintenance.
RFQ:
1) MOQ MOQ is 200pcs for customization. Stock mold can be lower quantity as your request.
2). Item of payment a. T/T:40% deposit, 60% balance after passing QC inspected before shipping. b. Paypal c. Western Union 3). Samples? If we have a stock sample, we’d like to send it to you immediately, If you need to make your own style, it will cause the sample charge, We will refundable the sample charge to you if your order quantity is up to 3000pcs. 4).sample time? Depending on your request, as usual, It will take about 6-7 workdays to make the new sample as your need 5). Mass product time? It takes about 23 days for 1000pcs. 6).freight charge for mass products? It will base on your request, saying: small order, we’d like to advise you shipping by express will be favorable, You can choose by sea or Air, the freight charge will be based on the date when you place an order. Our Services 1. QC workers will inspect each process 100%, Guarantee the quality. 2. After-sales service available. 3. OEM & ODM designer team available. 4. Professional knowledge of famous brand items. 5. Professional sales team, All of your emails will be replied with 12 hours
Company Information
HangZhou CHINAMFG industrial Co., Ltd is a professional vehicle HVAC/Compressor supplier in ZheJiang Province, China. We′re specializes in transport compressors such as electric vehicle air-conditioner scroll compressor, 12/24VDC electric compressor for truck additional air conditioner, compact horizontal hermetic scroll compressor for E-bus, subway, etc. We also provide customers with vehicle air conditioning system solutions and products, such as a 12 / 24 VDC truck cab no idle air conditioning system, locomotive cab air conditioning system, RV air conditioning system, oil-free scroll air compressors, etc. Our technical team has gained a good reputation in the field of electric vehicles, electric buses, and rail transit. Our products have surpassed their counterparts from the US and Japan in some special parameters, High efficiency, reliability, and compactness. Our products are suitable for many different refrigerants, including R134A, R407C, R410A, ETC. Our annual output is 500, 000 PCS of EV-use semi-hermetic scroll compressors, 50, 000 PCS of hermetic horizontal inverter compressors.20000PCS of cab air conditioning. We not only supply products but also provide comprehensive application guidance and technical support for our clients. Our compressor driver is provided by our group company, which has many years of experience in automotive air conditioning control systems and mobile cold chain control systems. This is an advantage that other compressor companies do not have. The group has a number of R & D service institutions in Europe Company. The business concept is Quality, Innovation, High-Efficiency, and Credit. Warmest welcome your visit. Looking CHINAMFG to working with you!
After-sales Service:
3 Years
Warranty:
3 Years
Classification:
Variable Capacity
Job Classification:
Rotary Type
Transmission Power:
Dynamoelectric
Cooling Method:
Air-cooled
Customization:
Available
|
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements
The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor. Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us : 1.Working Pressure : ____ Bar 2.Rated Power : _____ KW/HP
Do you really choose the right Screw compressor?
About Power Saving
1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is 37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading) Power consumption is as high as 233.3366 million!
Power saving after switching to permanent magnet variable frequency screw air compressor: 23. 3366×30% save electric fee 7. 00.98 million! Advantages of screw air compressor : 01.Advanced Medium Voltage Dual Stage Mainframe 1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ; 2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high; 3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed; 4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor 1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment; 2. Low temperature rise design, higher efficiency, and extended the service life of the motor; 3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings; 4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation; 5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low; 6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment. 03. Special valve group 1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life; 2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ; 3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state; 4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system 1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function; 2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque; 3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care; 4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone; 5. Independent air duct design, suitable for various working conditions. 5.Silent centrifugal fan 1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving; 2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise; 3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil; 4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked. 6..High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability. 3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected; 4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced. High quality and efficient coupling 1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation; 2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration. Main Parameter
Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor
HYW-G
Working pressure
Exhaust volume
Power
Noise
Air outlet pipe diameter
Net weight
Dimensions(mm)
Water lubricated series
bar
psig
(m3/min)
cfm
kW
hp
dB
kg
Length
Width
Height
HYWV-7G
7
102
0.7-1.2
24.7-42.4
7.5
10
58±3
G1″
500
1135
800
1000
8
116
0.6-1.1
21.2-38.8
7.5
10
58±3
G1″
500
1135
800
1000
10
145
0.5-0.9
17.7-31.8
7.5
10
58±3
G1″
500
1135
800
1000
HYWV-11G
7
102
1.0-1.6
35.3-56.5
11
15
58±3
G1″
500
1135
800
1000
8
116
0.9-1.5
31.8-53
11
15
58±3
G1″
500
1135
800
1000
10
145
0.7-1.3
24.7-45.9
11
15
58±3
G1″
500
1135
800
1000
HYWV-15G
7
102
1.1-2
38.8-71
15
20
60±3
G1″
550
1400
1000
1200
8
116
1-1.9
35.4-67.3
15
20
60±3
G1″
550
1400
1000
1200
10
145
/
/
15
20
60±3
G1″
550
1400
1000
1200
HYWV-15G
7
102
/
/
15
20
60±3
G1″
550
1170
900
1100
8
116
/
/
15
20
60±3
G1″
550
1170
900
1100
10
145
0.9-1.6
31.8-56.6
15
20
60±3
G1″
550
1170
900
1100
HYWV-18.5G
7
102
1.8-3.1
63.6-109.5
18.5
25
61 ±3
G1″
600
1400
1000
1200
8
116
1.6-2.8
56.5-98.9
18.5
25
61 ±3
G1″
600
1400
1000
1200
10
145
1.5-2.5
53-88.3
18.5
25
61±3
G1″
600
1400
1000
1200
HYWV-22G
7
102
2.2-3.7
77.7-130.7
22
30
61 ±3
G1″
655
1400
1000
1200
8
116
2.0-3.4
70.6-120.1
22
30
61 ±3
G1″
655
1400
1000
1200
10
145
1.8-3.0
63.6-105.9
22
30
61 ±3
G1″
655
1400
1000
1200
HYWV-30G
7
102
3.1-5.2
109.5-183.6
30
40
64±3
G11/2″
1150
1920
1170
1320
8
116
2.8-4.7
98.9-166
30
40
64±3
G11/2″
1150
1920
1170
1320
10
145
2.5-4.3
88.3-151.9
30
40
64±3
G11/2″
1150
1920
1170
1320
HYWV-37G
7
102
3.6-6.1
127.1-215.4
37
50
64±3
G11/2″
1200
1920
1170
1320
8
116
3.3-5.6
116.5-197.8
37
50
64±3
G11/2″
1200
1920
1170
1320
10
145
3.0-5.0
105.9-176.6
37
50
64±3
G11/2″
1200
1920
1170
1320
HYWV-45G
7
102
4.5-7.5
158.9-264.9
45
60
66±3
G11/2″
1320
1920
1170
1320
8
116
4.0-6.8
141.3-240.1
45
60
66±3
G11/2″
1320
1920
1170
1320
10
145
3.6-6.0
127.1-211.9
45
60
66±3
G11/2″
1320
1920
1170
1320
HYWV-55G
7
102
6.0-10.0
211.9-353.1
55
75
66±3
DN50
1520
1930
1320
1535
8
116
5.4-9.0
191-317.8
55
75
66±3
DN50
1520
1930
1320
1535
10
145
4.6-7.8
162.4-275.5
55
75
66±3
DN50
1520
1930
1320
1535
HYWV-75G
7
102
7.8-13.0
275.5-459.1
75
100
70±3
DN50
1620
1930
1320
1535
8
116
7.2-12.0
254.3-423.8
75
100
70±3
DN50
1620
1930
1320
1535
10
145
6.0-10.0
211.9-353.1
75
100
70±3
DN50
1620
1930
1320
1535
HYWV-90G
7
102
9.3-15.5
328.4-547.4
90
120
70±3
DN50
1800
1930
1320
1535
8
116
8.4-14.0
296.6-494.4
90
120
70±3
DN50
1800
1930
1320
1535
10
145
7.5-12.5
264.9-414
90
120
70±3
DN50
1800
1930
1320
1535
HYWV-110G
7
102
12.0-20.0
423.8-706.3
110
150
72±3
DN80
3100
2300
1600
1750
8
116
10.8-18.0
381.4-635.7
110
150
72±3
DN80
3100
2300
1600
1750
10
145
9.6-16.0
339-565
110
150
72±3
DN80
3100
2300
1600
1750
HYWV-132G
7
102
15.0-25.0
527.9-882.9
132
175
72±3
DN80
3250
2300
1600
1750
8
116
13.8-23.0
487.3-812.2
132
175
72±3
DN80
3250
2300
1600
1750
10
145
12.0-20.0
423.8-706.3
132
175
72±3
DN80
3250
2300
1600
1750
HYWV-160G
7
102
16.2-27.0
572.1-953.5
160
215
72±3
DN100
4500
2860
1600
1800
8
116
15.3-25.5
540.3-900.5
160
215
72±3
DN100
4500
2860
1600
1800
10
145
14.4-24.0
508.5-847.6
160
215
72±3
DN100
4500
2860
1600
1800
HYWV-185G
7
102
18.0-30.0
635.7-1059.4
185
250
74±3
DN100
4500
2860
1600
1800
8
116
16.8-28.0
593.3-988.8
185
250
74±3
DN100
4500
2860
1600
1800
10
145
15.0-25.0
529.7-882.9
185
250
74±3
DN100
4500
2860
1600
1800
HYWV-200G
7
102
21.6-36.0
762.8-1271.3
200
270
74±3
DN125
4800
3150
1850
2050
8
116
19.8-33.0
699.2-1165.4
200
270
74±3
DN125
4800
3150
1850
2050
10
145
16.2-27.0
572.1-953.5
200
270
74±3
DN125
4800
3150
1850
2050
HYWV-250G
7
102
25.8-43.0
911.1-1518.5
250
350
74±3
DN125
5200
3150
1850
2050
8
116
24.6-41.0
868.7-1447.9
250
350
74±3
DN125
5200
3150
1850
2050
10
145
22.8-38.0
805.2-1342
250
350
74±3
DN125
5200
3150
1850
2050
Workshop of natural gas compressor Our products Our Certificate : CE and ISO certification Our exhibition for the gas compressor Our Service for diaphragm compressor : 1.Service time : 24*7 Hours 2.Customized Service 3.Perfect pre-sale,sale,after-sales service 4.FAT 5.Onsite commissioning Service 6.18 months warranty period
FAQ : Q1.How about your after-sales service? A: 1. Provide customers with intallation and commissioning online instructions. 2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term? A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty? A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
After-sales Service:
18 Months
Warranty:
18 Months
Lubrication Style:
Oil-free
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Vertical
Customization:
Available
|
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
Are Water Lubrication Air Compressors More Environmentally Friendly?
Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
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