Product Description
Product Description
Features
1. Complete variety and series:
The 0.5 ~ 0.7MPA series designed by modern concepts to the rehabilitation air compressor is used to gather new technological achievements of micro -small air compressors domestic and abroad.
2. Technical agglomeration, comprehensive performance of machinery:
The optimized design of the air valve can effectively reduce exhaust resistance and exhaust temperature, and increase the exhaust volume. Design a reasonable aluminum cylinder head, high heat dissipation CHINAMFG to achieve rapid heat dissipation, effectively reduce exhaust temperature, and reduce energy consumption. Use intake dumplings or exhaust load unloading devices to effectively reduce energy consumption.
Oil strikes are used to strike oil to form splashing oil fog, lubricating bearing tiles and bearing, and reliable operation.
3. Close to the actual needs of users: The complete series of products, the exhaust volume has been from small to large, which meets the needs of air mechanical and gas such as air -drifting machines such as pneumatic rock drills. There are diverse structures, suitable for different users. Low -quality, low investment costs.
Product specifications series parameters
| Model | HV-4.0/5 | HS-4.5/6 | HS-4.5/6C | |
|
Item |
Engine displacement m/min | 4 | 4.5 | 4.5 |
| Discharge pressure Mpa | 0.5 | 0.6 | 0.6 | |
| Crankshaft speedr/min | 970 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×120 | 4×120 | 4×120 | |
| Piston stroke mm | 100 | 112 | 112 | |
| Volume of gas storage tank L | 230 | 200 | 230 | |
| Supporting motivation | L32diesel engine or 18.5kW,2pole motor |
25kW, 6pole motor |
QC490G 35kW diesel engine |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | Oil pump forced pressure And oil strike splash |
Elastic sleeve pin coupling directly connected | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | Clutch, reducer Elastic sleeve pin coupling | |
| Dimension(mm) | 1900×1070×1260 | 1460×924×1210 | 2030×945×1560 | |
| Total weight(kg) diesel engine |
580 | — | 630 | |
| Total weight(kg) eclectic engine |
540 | 550 | — | |
| Model | 2V-4.0/5C | 2V-4.0/5P | 2V-4.0/5 | |
|
Item |
Engine displacement m/min | 4 | 4 | 4 |
| Discharge pressure Mpa | 0.5 | 0.5 | 0.5 | |
| Crankshaft speedr/min | 980 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×125 | 4×125 | 4×125 | |
| Piston stroke mm | 100 | 100 | 100 | |
| Volume of gas storage tank L | 230 | 230 | 230 | |
| Supporting motivation | QC490G 35kW Four-cylinder diesel engine |
HS400 27kW Single-cylinder diesel engine |
22kW, 6pole motor |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | splashing | splashing | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, reducer Elastic sleeve pin coupling | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | |
| Dimension(mm) | 2120×895×1560 | 2100×945×1285 | 1900×930×1235 | |
| Total weight(kg) diesel engine |
680 | 492 | 680 | |
| Total weight(kg) eclectic engine |
580 | |||
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
.webp)
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
.webp)
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-02-12
China Professional China Semi Hermetic Reciprocating Compressor 3HP 4HP 5HP 6HP 7HP 10HP 12HP 14HP 15HP18HP 20HP 25HP 30HP 40HP 50HP portable air compressor
Product Description
Reciprocating Compressor Feature
· LOW SOUND LEVEL
The unique design of the CHINAMFG compressor* s piston and piston ring reduces the sound level effectively;
Depending on the conditions, the condenser operation mode can be switched between low noise and high efficiency with the variable speed motor.
· STHangZhouRDIZATION
With our Chinese and Japanese engineers hardworking in design, testing, and debugging during the last several decades, the angle and fixed position of each bend pipe has achieved the perfect accuracy, and the components selected can match each other exactly. Moreover, standardization, the inherent strength of the classic quality of CHINAMFG units, enables the perfect designs to be reproduced continuously.
· LOW VIBRATION
A resin piston ring imported from Japan can reduce vibration and stress with patented technology;
For each unit, the vibration from multiple points units has been tested. With standardization, the design that can get the best test result i applied in each unit.
· ABUNDANT OPTIONAL ACCESSORIES
Based on standardization, there are various optional accessories according to national market conditions.
Furthermore, selecting optional accessories for the central unit can be customer-oriented, such as adding a condenser fan control system, removing the PLC controller, and selecting a vibration damper.
· STABLE AND RELIABLE
The machining center in which all the machines are imported from Japan ensures the high quality of CHINAMFG semi-hermetic piston compressors;
Unit protection devices are completely equipped.
· INTELLIGENT CONTROL
The unit is equipped with an I0T intelligent module as standard;
On display, unit operating parameters are reported dynamical ly and fault codes are reported when alarming;
The mobile APP can view the unit running status, running history data, and alarm records (new products in 2019).
Capacity comparison of semi-enclosed reciprocating compressors ( CHINAMFG / Bizer )
| HP | Panasonic | HP | Bizer | ||||||
| Model | Gas Displacement | Cooling Capacity | Cylinders | Model | Gas Displacement | Cooling Capacity | Cylinders | ||
| m³/h | RT | Qty. | m³/h | RT | Qty. | ||||
| 5HP | C-LN37M9A | 19.9 | 2.43 | 2 | 5HP | 4FES-5 | 21.78 | 2.66 | 4 |
| 7.5HP | C-LN55M9A | 30.7 | 3.74 | 2 | 7.5HP | 4DES-7 | 32.39 | 3.95 | 4 |
| 10HP | C-LN75M91 | 47.6 | 5.81 | 4 | 10HP | 4VE-10 | 41.92 | 5.11 | 4 |
| 15HP | C-LN113M91 | 63.4 | 7.73 | 4 | 15HP | 4PE-15 | 58.53 | 7.14 | 4 |
| 20HP | C-LN150M91 | 88.7 | 10.82 | 4 | 20HP | 4NE-20 | 67.89 | 8.28 | 4 |
| 25HP | 4HE-25 | 88.83 | 10.83 | 4 | |||||
| 35HP | C-LN250M91 | 152.1 | 18.55 | 6 | 6HE-28 | 133.4 | 16.27 | 6 | |
| 30HP | 4GE-30 | 101.98 | 12.44 | 4 | |||||
| 6GE-34 | 153.0 | 18.65 | 6 | ||||||
| 40HP | C-LN300M91 | 181.8 | 22.18 | 6 | 40HP | 6GE-40 | 183.0 | 18.65 | 6 |
| 6FE-44 | 183.0 | 22.31 | 6 | ||||||
| 50HP | 6FE-50 | 183.0 | 22.31 | 6 | |||||
Panasonic/Sanyo Reciprocating Compressor Refrigeration Capacity Table
| Serial Number |
Specification | MODEL NO | Evaporation temperature(°C) | |||||
| -40 | -30 | -20 | -15 | -10 | -5 | |||
| Piston compressors | 5HP | C-LN37M9A | 1,932 | 3,809 | 6,571 | 7,594 | 9,437 | 11,507 |
| 7.5HP | C-LN55M9A | 3,280 | 6,130 | 9,265 | 11,507 | 14,571 | 16,986 | |
| 10HP | C-LN75M91 | 3,960 | 8,030 | 13,080 | 16,680 | 20,380 | 25,880 | |
| 15HP | C-LN113M91 | 5,250 | 11,550 | 18,500 | 23,390 | 29,400 | 35,430 | |
| 20HP | C-LN150M91 | 9,200 | 17,700 | 27,660 | 34,570 | 42,700 | 50,380 | |
| 35HP | C-LN250M91 | 14,990 | 28,840 | 45,065 | 56,323 | 69,750 | 82,815 | |
| 40HP | C-LN300M91 | 17,920 | 34,460 | 53,853 | 67,306 | 83,135 | 98,964 | |
Bingshan Group was founded in 1930(Investment by CHINAMFG & Chinese government); there are 43 enterprises, which include 1 public company, 9 subsidiary enterprises (domestically funded enterprises), and 32 Sino-foreign joint ventures. CHINAMFG Group has total assets of 9.5 billion RMB and 12000 contracted employees. China’s largest manufacturing base of refrigeration and air-conditioning equipment, agricultural deep processing equipment base, and 1 of the main bases of China’s petrochemical general machinery equipment.
HangZhou CHINAMFG Engineering & Trading Co., Ltd. (Hereafter referred to as BSET) is a jointly funded professional trading company by HangZhou CHINAMFG Group Co., Ltd and HangZhou Refrigeration Co., Ltd. in 1988. Concentrating on consulting, design, and sales.
BSET provides quality products to different application fields including fruit and vegetable, meat and poultry, seafood, beverage etc processing and freezing & refrigerating fifield etc.
BSET has undertaken hundreds of turnkey projects in Asia, Africa, America etc. more than 60 countries and regions, as well as offer customized energy optimization and sustainable cold chain solutions.
Main Application
Heating Ventilation Central Air Conditioning
Industrial Refrigeration
Food Refrigeration
Trading & Service
OEM & PART
Main Products
Screw Compressor Unit Series
Piston Compressor Unit Series
LiBr Absorption Chiller Series
Condenser and Cooling Tower Series
Evaporator Series
Quick Freezer Series
Commercial VRF Series, Air Handling Unit Series, Terminal Equipment Series
FAQ:
Q1.What is our main product?
A1: Our company is a professional trading company funded by HangZhou Refrigeration Co., Ltd. in 1988. Concentrate on consulting, design, sales, installation, commissioning, and maintenance of the refrigeration equipment.
Q2.When can I get the price?
A2:We usually offer the quotation within 2-3 work days for equipment and 5-10 work days for the system after receiving your inquiry. For urgent offer, please contact with us for special.
Q3.What is the Trade Term?
A3: We accept Ex-work factory, FOB HangZhou, CNF or CIF, as your requirement.
Q4.How long is our Production leading time?
A4: It depends on the type of equipment.
For cold storage equipment, the lead time is 60-80 days after receiving the down payment or Letter of credit.
For Spiral Freezer, Tunnel Freezer, the lead time is 80-90 days after receiving down payment or Letter of credit.
For the flake ice making unit and plate freezer, the lead time is 45 days after receiving down payment or letter of credit.
Q5.What is the Payment term?
A5: By 100% T/T before shipment or By L/C at sight.
Q6. During shipping, if there is damage to products, how do you get a replacement?
A6: Firstly, we should investigate the reason cause the damage. At the same time, we will claim for the insurance by ourselves or assist the buyer.
Secondly, we will send the replacement to the buyer. The responsible person for the above damage will take charge of the cost of the replacement.
Q7. What are your terms of packing?
A7: Packing: export-worthy package suitable for container transportation.
Q8. Do you test all your goods before delivery?
A8: Yes, we have 100% test before delivery.
Q9: How do you make our business long-term and good relationship?
A9: HangZhou Refrigeration Co., Ltd was established on 1930. In past 88 years, we have set up our famous brand “Bingshan” not only in domestic market but also overseas market. How to make this brand life so long time? Good quality and reliable service create good reputation among the customers. Many customers keep adopting our system in past 20days extension of the business. Win-win business is our main task for the long-term cooperation.
Q10: Are you a factory or a trading company?
A10: We are the only door to overseas market for HangZhou Refrigeration Co., Ltd. We have our own design team, installation team and after-sales team. We are professional engineering & trading company. We have set up branch office in Philippines, Malaysia, Thailand, Burma, Cambodia, Singapore, Bangladesh, Pakistan, Russian, Uzbekistan, Brazil, Argentina etc.
Q11: Where is your factory located?
A11: Our factory is located in HangZhou, ZheJiang province.
Q12: What is your warranty?
A12: Warranty: 12months after commercial running or 18months from the date of shipment, subject to the earlier expiry.
Q13: Can you arrange 30 party pre-shipment inspection
A13: Pre-shipment inspection: Supplier’s pre-shipment inspection is Final; pre-shipment inspection by third Party on buyers cost.
Q14:Can we do our OEM logo?
A14:Yes, for the products with drawing supplied by you, we of course apply your logo
| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
|
|
|---|
.webp)
What Industries Commonly Use Water-Lubricated Air Compressors?
Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:
- Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
- Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
- Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
- Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
- Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.
While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.
.webp)
How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2023-12-06