Product Description
BK series Screw Air Compressor Instruction:
The CHINAMFG (BK) series compressor represent a giant leap in design and performance with each component designed for reliability and ease of maintenance. The compressor is manufactured in compliance with applicable international standards CE,IAF and others and designed as per the international quality standards. These new generation compressor significantly reduce operating costs and provide cost savings with fast return on investment.
The BK series industrial screw air compressor comes configured as belt driven (11kw – 18.5kw), optional gear driven, direct driven(7.5kw – 132kw) with discharge pressures from 0.8MPa to 1.3MPa. And can variable frequency.
Product Application
Rotors are the key elements in producing compressed air efficiently. CHINAMFG airends utilize a male 5 lobe rotor driving rotor and a 6 lobe female rotor(driven rotor).These state of the art Y profile rotors were introduced in the LG series compressor.
They have the following characteristics:
1.Larger rotors are designed to ensure the airends have slower rotor speeds to deliver compressed air more efficiently than smaller airends
2.This translates into energy cost savings and a longer unit life.
3.The airends are guaranteed for 3 years. The rotor profile minimizes leakage and the tighter clearances achieved through state of the art manufacturing processes results in higher.
4.efficiency and improved lubrication.
Main Features
Fully seal & double screw,dual shock proof,smooth operation,can be installed anywhere.
♦ With a exquisite shape and compact structure and cover a small area.
♦ Large displacement,stable pressure and high efficiency.
♦ Low exhaust temperature (only 7 °C~10°C higher than the ambient temperature)
♦ Safe,liable,smooth operation,little noise and long maintenance cycle and using life.
♦ The intelligent control system completely satisfy the continuous cooperation without man work.
♦ Many screw air compressors operate together and start or shut down automatically according to the air amount,and no man-work is needed.
♦ It is more energy saving for a single compressor can adjust air demand automatically according to the users’ air amount(frequency conversion type).
♦ The degree of tightness of the belt can be auto-matched with the flexible belt. Through adjusting the tensility, the loss of the pressure and efficiency can be reduced to the lowest point and increase the time efficiency of pressing.
♦ Narrow belt has higher transmission power with efficiency of about 98%.the structure can reduce internal heat and prevent aging. It enjoy Longer service life and much lower stretch ability.
Economic operation
The system adopts stepless capacity regulation of 0-100%. When the gas consumption is reduced, exhaust volume decreases, the motor current decreases at the same time; when no gas, air compressor run empty, empty for too long the automatic shutdown. When the gas consumption increases, the resumption of heavy truck. Energy-saving effect is optimal.
Good environment adaptability
Design of cooling system of extraordinary, especially suitable for high temperature, high humidity environment in Asia. Vibration and noise reduction measures excellent, make CHINAMFG brand screw air compressor installation without special foundation, just leave the minimum ventilation and maintenance space, can arrange your compressor.
Parameter for BK series Screw Air Compressor
| Model | Air capacity | Discharge pressure | Motor Power | Outlet Size | Noise level | Weight | drive type | Dimension | ||
| m3/min | CFM | Mpa | Kw | HP | inch | dB(A) | KG | belt/direct | ( Lx WxH ) mm | |
| BK7.5-8G | 1.2 | 42 | 0.8 | 7.5 | 10 | G1 | 72 | 200 | direct | 800x620x800 |
| BK7.5G-8 | 1.2 | 42 | 0.8 | 7.5 | 10 | G1 | 72 | 200 | direct | 800x620x800 |
| BK11-8 | 1.7 | 59.5 | 0.8 | 11 | 15 | G1 | 72 | 290 | belt | 700x670x1250 |
| BK11-10 | 1.5 | 52.5 | 1 | 11 | 15 | G1 | ||||
| BK11-13 | 1.2 | 42 | 1.3 | 11 | 15 | G1 | ||||
| BK11-8G | direct | |||||||||
| BK15-8 | 2.4 | 84 | 0.8 | 15 | 20 | G1 | 72 | 290 | belt | 700x670x1250 |
| BK15-10 | 2.2 | 77 | 1 | 15 | 20 | G1 | ||||
| BK15-13 | 1.7 | 59.5 | 1.3 | 15 | 20 | G1 | ||||
| BK15-8G | 2.4 | 84 | 0.8 | 15 | 20 | G1 | direct | |||
| BK18-8G | 3 | 105 | 0.8 | 18.5 | 25 | G1 | 75 | 500 | direct | 1080 x880 x1235 |
| BK18-10G | 2.7 | 94.5 | 1 | 18.5 | 25 | G1 | ||||
| BK22-8ZG | 3.6 | 126 | 0.8 | 22 | 30 | G1 | 76 | 560 | direct | 1410*850*1120 |
| BK22-10G | 3.2 | 112 | 1 | 22 | 30 | G1 | ||||
| BK22-13G | 2.7 | 94.5 | 1.3 | 22 | 30 | G1 | ||||
| BK30-8G | 5 | 175 | 0.8 | 30 | 41 | G1 1/2 | 77 | 650 | direct | 1120x930x1290 |
| BK30-10G | 4.4 | 154 | 1 | 30 | 41 | G1 1/2 | ||||
| BK30-13G | 3.6 | 126 | 1.3 | 30 | 41 | G1 1/2 | ||||
| BK37-8ZG | 6 | 210 | 0.8 | 37 | 50 | G1 1/2 | 79 | 740 | direct | 1530*900*1230 |
| BK37-10G | 5.5 | 192.5 | 1 | 37 | 50 | G1 1/2 | ||||
| BK37-13G | 4.6 | 161 | 1.3 | 37 | 50 | G1 1/2 | ||||
| BK45-8 | 7.1 | 248.5 | 0.8 | 45 | 61.2 | G1 1/2 | 79 | 820 | belt | 1240 x1030 x 1595 |
| BK45-10 | 6.5 | 227.5 | 1 | 45 | 61.2 | G1 1/2 | 79 | 820 | ||
| BK45-13 | 5.6 | 196 | 1.3 | 45 | 61.2 | G1 1/2 | 79 | 820 | ||
| BK55-8 | 9.5 | 332.5 | 0.8 | 55 | 74.8 | G1 1/2 | 80 | 1200 | belt | 1540 x 1200 x 1470 |
| BK55-10 | 8.5 | 297.5 | 1 | 55 | 74.8 | G1 1/2 | 80 | 1200 | ||
| BK55-13 | 7.4 | 259 | 1.3 | 55 | 74.8 | G1 1/2 | 80 | 1200 | ||
| BK45-8GH | 7.1 | 248.5 | 0.8 | 45 | 61.2 | G1 1/4 | 78 | 970 | direct | 1700 x 1050 x 1255 |
| BK55-8GH | 10 | 350 | 0.8 | 55 | 74.8 | G1 1/2 | 80 | 1180 | 1790 x 1150 x 1360 | |
| BK75-8GH | 13 | 455 | 0.8 | 75 | 102 | G2 | 81 | 1470 | 2000 x 1200 x 1500 | |
| BKL90-8GH | 16 | 560 | 0.8 | 90 | 122.4 | G2 | 81 | 1520 | ||
| BK110-8GH | 20 | 700 | 0.8 | 110 | 149.6 | DN65 | 82 | 2210 | 2410×1300 x1670 | |
| BKL132-8GH | 22 | 770 | 0.8 | 132 | 179.52 | DN65 | 82 | 2370 | ||
| BK110-8T | 20 | 700 | 0.8 | 110 | 149.6 | DN65 | 82 | 2210 | 2410×1300 x1670 | |
| BKL132-8T | 22 | 770 | 0.8 | 132 | 179.52 | DN65 | 82 | 2370 | ||
Living producing status in workshop:
The package for compressor:
About CHINAMFG Group:
KAISHAN Group is located in HangZhou City ZHangZhoug Province, which covers an area of 514,800 square CHINAMFG with total assets of 1 billion dollars. There are more 6000 staffs, including 1075 technicians serving for this group company.
ZHangZhoug CHINAMFG Compressor Co., Ltd. is the largest compressor and pneumatic tools manufacturer in China. In year 2571 it produced and delivered a total amount of 27,000pcs screw compressors units and 200,000pcs piston compressors units for domestic and oversea marketing.
KAISHAN compressor has a complete vertical integrated production line from foundry plant, air head plant, air receiver plant, sheet metal plant, heat exchanger plant to the final unit and system assembling plant.
We are over 50 years professional manufacturer of air compressor and drilling tools and we are approved with CE, ISO9001, ISO14001, ASME, GC Energy saving certificate etc.
FAQ Collection:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our factory is located in No.9 Kaixuan Ave West,Economic Zone HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Our standard voltage is 380V, 50HZ, 3phase. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: we can delivery the normal goods within 7-15 days. Other nonstandard electrical items we will delivery within 25-30 days.
Q8: Can you accept OEM orders?
A8: Yes, with professional design team, OEM orders are highly welcome.
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
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| After-sales Service: | one year |
|---|---|
| Warranty: | 6 months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 1400/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2024-02-10